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IAC Assessment: NC0243
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IAC Assessment: NC0243
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IAC Center North Carolina State
Assessment Year 2002
Principal Product Woven and knitted elastic webbing
NAICS n/a
SIC 2241 - Narrow Fabric Mills
Sales $5,000,000-$10,000,000
# of Employees 60
Plant Area (Sq.Ft.) 100,000
Annual Production 120,000 Thousand Feet
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $49,108 1,730,438 kWh $0.03
Electricity Demand $44,832 4,626 kW-months/year $9.69
Electricity Fees $3,890 - $ -
Natural Gas $66,822 9,452 MMBtu $7.07
TOTAL ENERGY COSTS $164,652
RECOMMENDED SAVINGS* $12,288 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,890
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,453
Cost:
$3,876
- - - - $1,453 205 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,453
205
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,063
Cost:
$1,500
$1,537 54,121 $1,526 162 - - - - - - - - - - $1,537
54,121
kWh
$1,526
162
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$236
Cost:
$50
$118 4,160 $118 12 - - - - - - - - - - $118
4,160
kWh
$118
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$1,543
Cost:
$6,300
- - - - $1,543 218 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,543
218
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,291
Cost:
$2,500
- - - - $3,920 554 $186 387,500 - - $185 - - - -
-
kWh
-
-
kW-months/year
$3,920
554
MMBtu
$186
387,500
Tgal
-
-
$
$185
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$200
Cost:
$125
$41 1,440 $41 4 - - - - $125 - - - $(-7) - $41
1,440
kWh
$41
4
kW-months/year
-
-
MMBtu
-
-
Tgal
$125
-
$
-
-
$
$(-7)
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$682
Cost:
$351
$334 11,776 $348 37 - - - - - - - - - - $334
11,776
kWh
$348
37
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$820
Cost:
$1,753
$400 14,075 $420 45 - - - - - - - - - - $400
14,075
kWh
$420
45
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$12,288
Cost:
$16,455
$2,430 85,572 $2,453 260 $6,916 977 $186 387,500 $125 - $185 - $(-7) - $2,430
85,572
kWh
$2,453
260
kW-months/year
$6,916
977
MMBtu
$186
387,500
Tgal
$125
-
$
$185
-
$
$(-7)
-
$
TOTAL IMPLEMENTED Savings:
$6,890
Cost:
$10,603
$518 18,235 $538 57 $5,463 772 $186 387,500 - - $185 - - - $518
18,235
kWh
$538
57
kW-months/year
$5,463
772
MMBtu
$186
387,500
Tgal
-
-
$
$185
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost