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IAC Assessment: NC0245
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IAC Assessment: NC0245
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IAC Center North Carolina State
Assessment Year 2002
Principal Product Laminated board
NAICS n/a
SIC 2493 - Reconstituted Wood Products
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 12,500 Thousand Feet
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $84,466 1,766,700 kWh $0.05
Electricity Demand $30,476 6,969 kW-months/year $4.37
LPG $29,472 3,357 MMBtu $8.78
TOTAL ENERGY COSTS $144,414
RECOMMENDED SAVINGS* $167,807 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.3411 REPLACE ELECTRIC MOTORS WITH BACK PRESSURE STEAM TURBINES AND USE EXHAUST STEAM FOR PROCESS HEAT Savings:
$142,297
Cost:
$262,500
$44,530 931,400 $11,179 2,713 $21,783 1,737 $64,805 36,000,000 - - - - $44,530
931,400
kWh
$11,179
2,713
kW-months/year
$21,783
1,737
MMBtu
$64,805
36,000,000
lb
-
-
$
-
-
$
02: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$7,452
Cost:
$20,000
$6,110 127,788 $1,342 326 - - - - - - - - $6,110
127,788
kWh
$1,342
326
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,574
Cost:
-
- - $15,574 3,780 - - - - $(-10,000) - - - -
-
kWh
$15,574
3,780
kW-months/year
-
-
MMBtu
-
-
lb
$(-10,000)
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,991
Cost:
$1,000
- - - - $3,991 455 - - - - - - -
-
kWh
-
-
kW-months/year
$3,991
455
MMBtu
-
-
lb
-
-
$
-
-
$
05: 4.515 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$7,000
Cost:
$6,320
- - - - - - - - $3,000 - $4,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$3,000
-
$
$4,000
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$893
Cost:
$1,590
$709 14,838 $184 44 - - - - - - - - $709
14,838
kWh
$184
44
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$600
Cost:
-
$396 8,280 $204 50 - - - - - - - - $396
8,280
kWh
$204
50
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$167,807
Cost:
$291,410
$51,745 1,082,306 $28,483 6,913 $25,774 2,192 $64,805 36,000,000 $(-7,000) - $4,000 - $51,745
1,082,306
kWh
$28,483
6,913
kW-months/year
$25,774
2,192
MMBtu
$64,805
36,000,000
lb
$(-7,000)
-
$
$4,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Primary Raw Material