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IAC Assessment: NC0246
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IAC Assessment: NC0246
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IAC Center North Carolina State
Assessment Year 2002
Principal Product Cigarette filters
NAICS n/a
SIC 2110 -
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 81,600
Annual Production 2,147,483,647 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $144,476 5,272,936 kWh $0.03
Electricity Demand $101,283 10,802 kW-months/year $9.38
Electricity Fees $8,345 - $ -
Natural Gas $19,932 2,863 MMBtu $6.96
TOTAL ENERGY COSTS $274,474
RECOMMENDED SAVINGS* $22,529 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,370
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,196
Cost:
$11,000
- - - - $4,196 603 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,196
603
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,658
Cost:
$10,000
$11,658 492,087 - - - - - - - - - - - - $11,658
492,087
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$3,154
Cost:
$7,500
$6,165 225,000 $4,239 450 $(-6,750) (-960) - - - - $(-500) - - - $6,165
225,000
kWh
$4,239
450
kW-months/year
$(-6,750)
(-960)
MMBtu
-
-
lb
-
-
$
$(-500)
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,851
Cost:
$100
$1,097 40,052 $754 80 - - - - - - - - - - $1,097
40,052
kWh
$754
80
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$438
Cost:
$500
- - - - - - $438 25,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$438
25,000
lb
-
-
$
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$909
Cost:
$887
$538 19,653 $371 39 - - - - - - - - - - $538
19,653
kWh
$371
39
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$323
Cost:
$760
$202 7,360 $52 6 - - - - $48 - - - $21 - $202
7,360
kWh
$52
6
kW-months/year
-
-
MMBtu
-
-
lb
$48
-
$
-
-
$
$21
-
$
TOTAL RECOMMENDED Savings:
$22,529
Cost:
$30,747
$19,660 784,152 $5,416 575 $(-2,554) (-357) $438 25,000 $48 - $(-500) - $21 - $19,660
784,152
kWh
$5,416
575
kW-months/year
$(-2,554)
(-357)
MMBtu
$438
25,000
lb
$48
-
$
$(-500)
-
$
$21
-
$
TOTAL IMPLEMENTED Savings:
$6,370
Cost:
$11,860
$1,299 47,412 $806 86 $4,196 603 - - $48 - - - $21 - $1,299
47,412
kWh
$806
86
kW-months/year
$4,196
603
MMBtu
-
-
lb
$48
-
$
-
-
$
$21
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost