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IAC Assessment: NC0250
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IAC Assessment: NC0250
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IAC Center North Carolina State
Assessment Year 2002
Principal Product Lockers, shelving, and racks
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 240
Plant Area (Sq.Ft.) 483,000
Annual Production 33,000,000 Pounds
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $135,908 5,533,486 kWh $0.02
Electricity Demand $186,471 12,693 kW-months/year $14.69
Electricity Fees $38,225 - $ -
Natural Gas $290,782 49,616 MMBtu $5.86
TOTAL ENERGY COSTS $651,386
RECOMMENDED SAVINGS* $155,689 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,251
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Increase in Production Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 2.3113 MAKE ICE DURING OFF PEAK HOURS FOR COOLING Savings:
$13,524
Cost:
$16,000
$(-374) (-30,511) $13,898 975 - - - - - - $(-374)
(-30,511)
kWh
$13,898
975
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
02: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$37,000
Cost:
$12,000
- - - - $37,000 6,314 - - - - -
-
kWh
-
-
kW-months/year
$37,000
6,314
MMBtu
-
-
$
-
-
%
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,259
Cost:
$20,000
$(-583) (-24,513) $(-1,044) (-73) $12,886 2,199 - - - - $(-583)
(-24,513)
kWh
$(-1,044)
(-73)
kW-months/year
$12,886
2,199
MMBtu
-
-
$
-
-
%
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,244
Cost:
$12,245
$(-391) (-16,432) $(-702) (-49) $13,337 2,276 - - - - $(-391)
(-16,432)
kWh
$(-702)
(-49)
kW-months/year
$13,337
2,276
MMBtu
-
-
$
-
-
%
05: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$65,851
Cost:
$10,750
$922 38,737 $5,929 416 - - $59,000 - - - $922
38,737
kWh
$5,929
416
kW-months/year
-
-
MMBtu
$59,000
-
$
-
-
%
06: 4.6510 INSTALL BACK-UP EQUIPMENT Savings:
$13,440
Cost:
$35,000
- - - - - - - - $13,440 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$13,440
-
%
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$798
Cost:
$1,293
$285 11,961 $513 36 - - - - - - $285
11,961
kWh
$513
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$322
Cost:
$921
$146 6,153 $176 12 - - - - - - $146
6,153
kWh
$176
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,251
Cost:
$420
$447 18,786 $804 56 - - - - - - $447
18,786
kWh
$804
56
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$155,689
Cost:
$108,629
$452 4,181 $19,574 1,373 $63,223 10,789 $59,000 - $13,440 - $452
4,181
kWh
$19,574
1,373
kW-months/year
$63,223
10,789
MMBtu
$59,000
-
$
$13,440
-
%
TOTAL IMPLEMENTED Savings:
$1,251
Cost:
$420
$447 18,786 $804 56 - - - - - - $447
18,786
kWh
$804
56
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Increase in Production Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Increase in Production