Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | North Carolina State |
|---|---|
| Assessment Year | 2003 |
| Principal Product | Cast iron parts for auto industry |
| NAICS | 331511 - Iron Foundries |
| SIC | 3321 - Gray And Ductile Iron Foundries |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 688 |
| Plant Area (Sq.Ft.) | 440,000 |
| Annual Production | 188,772,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | VA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,015,709 | 64,407,700 | kWh | $0.02 |
| Electricity Demand | $1,109,389 | 133,020 | kW-months/year | $8.34 |
| Electricity Fees | $54,957 | - | $ | - |
| Natural Gas | $1,182,581 | 164,766 | MMBtu | $7.18 |
| Coal | $1,288,406 | 298,884 | MMBtu | $4.31 |
| TOTAL ENERGY COSTS | $4,651,042 | |||
| RECOMMENDED SAVINGS* | $2,366,596 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $1,433,107 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Coal | Personnel Changes | Primary Raw Material | Ancillary Material Cost | One-time Revenue or Avoided Cost | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Coal | Personnel Changes | Primary Raw Material | Ancillary Material Cost | One-time Revenue or Avoided Cost | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | $ | $ | $ | $ | $ | $ | $ | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.123 REDUCE DEFECTS BY REDUCING PRODUCT TIPPING |
Savings: $639,636 Cost: $10,000 |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | $639,636 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - $ |
$639,636 - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 4.126 INSTALL SENSORS TO DETECT DEFECTS |
Savings: $85,500 Cost: $3,000 |
- | - | - | - | - | - | - | - | $85,500 | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
$85,500 - $ |
- - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 4.454 MODIFY STARTUP/SHUTDOWN TIMES |
Savings: $1,342,708 Cost: $10,000 |
$103,200 | 6,000,000 | - | - | $291,508 | 40,600 | - | - | $948,000 | - | - | - | - | - | - | - | - | - |
$103,200 6,000,000 kWh |
- - kW-months/year |
$291,508 40,600 MMBtu |
- - MMBtu |
$948,000 - $ |
- - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $10,930 Cost: $20,000 |
$4,455 | 259,000 | $6,475 | 776 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$4,455 259,000 kWh |
$6,475 776 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2514 COVER OPEN TANKS |
Savings: $14,740 Cost: - |
- | - | - | - | - | - | $17,512 | 2,600 | - | - | - | - | $(-2,772) | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$17,512 2,600 MMBtu |
- - $ |
- - $ |
$(-2,772) - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $546 Cost: $1,000 |
$328 | 19,085 | $218 | 26 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$328 19,085 kWh |
$218 26 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $4,899 Cost: $500 |
$10,413 | 605,426 | $7,206 | 864 | - | - | - | - | $(-6,720) | - | $(-6,000) | - | - | - | - | - | - | - |
$10,413 605,426 kWh |
$7,206 864 kW-months/year |
- - MMBtu |
- - MMBtu |
$(-6,720) - $ |
$(-6,000) - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $4,127 Cost: $24,350 |
$826 | 48,000 | $1,201 | 144 | - | - | - | - | - | - | - | - | - | - | $2,100 | - | - | - |
$826 48,000 kWh |
$1,201 144 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
$2,100 - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2422 USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM |
Savings: $88,312 Cost: $160,000 |
- | - | - | - | $90,312 | 12,578 | - | - | - | - | $(-2,000) | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$90,312 12,578 MMBtu |
- - MMBtu |
- - $ |
$(-2,000) - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 4.424 IMPROVE SPACE COMFORT CONDITIONING |
Savings: $175,198 Cost: $307,000 |
$(-2,466) | (-143,333) | $(-3,586) | (-430) | - | - | - | - | $187,250 | - | $(-6,000) | - | - | - | - | - | - | - |
$(-2,466) (-143,333) kWh |
$(-3,586) (-430) kW-months/year |
- - MMBtu |
- - MMBtu |
$187,250 - $ |
$(-6,000) - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $2,366,596 Cost: $535,850 |
$116,756 | 6,788,178 | $11,514 | 1,380 | $381,820 | 53,178 | $17,512 | 2,600 | $1,214,030 | - | $(-14,000) | - | $(-2,772) | - | $2,100 | - | $639,636 | - | $116,756 6,788,178 kWh |
$11,514 1,380 kW-months/year |
$381,820 53,178 MMBtu |
$17,512 2,600 MMBtu |
$1,214,030 - $ |
$(-14,000) - $ |
$(-2,772) - $ |
$2,100 - $ |
$639,636 - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $1,433,107 Cost: $13,500 |
$113,613 | 6,605,426 | $7,206 | 864 | $291,508 | 40,600 | - | - | $1,026,780 | - | $(-6,000) | - | - | - | - | - | - | - | $113,613 6,605,426 kWh |
$7,206 864 kW-months/year |
$291,508 40,600 MMBtu |
- - MMBtu |
$1,026,780 - $ |
$(-6,000) - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | $ | $ | $ | $ | $ | $ | $ | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Coal | Personnel Changes | Primary Raw Material | Ancillary Material Cost | One-time Revenue or Avoided Cost | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Coal | Personnel Changes | Primary Raw Material | Ancillary Material Cost | One-time Revenue or Avoided Cost | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||