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IAC Assessment: NC0256
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IAC Assessment: NC0256
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IAC Center North Carolina State
Assessment Year 2003
Principal Product Corrugated containers
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2650 -
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 188,000
Annual Production 480,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $114,608 4,886,897 kWh $0.02
Electricity Demand $143,960 12,100 kW-months/year $11.90
Natural Gas $257,905 47,810 MMBtu $5.39
TOTAL ENERGY COSTS $516,473
RECOMMENDED SAVINGS* $466,592 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $68,402
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product By-product Production Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $ $ %
01: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$174,891
Cost:
$550,000
- - - - $222,891 43,245 - - $(-10,000) - - - $(-38,000) - - - -
-
kWh
-
-
kW-months/year
$222,891
43,245
MMBtu
-
-
$
$(-10,000)
-
$
-
-
$
$(-38,000)
-
$
-
-
%
02: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$21,031
Cost:
$45,000
- - - - $21,031 2,742 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$21,031
2,742
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,507
Cost:
$500
$3,450 145,960 $1,057 97 - - - - - - - - - - - - $3,450
145,960
kWh
$1,057
97
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,417
Cost:
$12,587
$(-83) (-3,495) $(-76) (-7) $5,576 727 - - - - - - - - - - $(-83)
(-3,495)
kWh
$(-76)
(-7)
kW-months/year
$5,576
727
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,851
Cost:
$30,000
- - - - $6,851 1,376 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,851
1,376
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,112
Cost:
$4,375
- - - - $2,112 424 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,112
424
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$123
Cost:
$200
$51 2,174 $72 7 - - - - - - - - - - - - $51
2,174
kWh
$72
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
08: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$1,260
Cost:
$28,000
- - - - $1,260 253 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,260
253
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
09: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$60,400
Cost:
$20,000
- - - - - - $(-8,000) - - - $68,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-8,000)
-
$
-
-
$
$68,400
-
$
-
-
$
-
-
%
10: 4.421 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$190,000
Cost:
$14,000
- - - - - - - - - - - - - - $190,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
$190,000
-
%
TOTAL RECOMMENDED Savings:
$466,592
Cost:
$704,662
$3,418 144,639 $1,053 97 $259,721 48,767 $(-8,000) - $(-10,000) - $68,400 - $(-38,000) - $190,000 - $3,418
144,639
kWh
$1,053
97
kW-months/year
$259,721
48,767
MMBtu
$(-8,000)
-
$
$(-10,000)
-
$
$68,400
-
$
$(-38,000)
-
$
$190,000
-
%
TOTAL IMPLEMENTED Savings:
$68,402
Cost:
$53,075
$3,501 148,134 $1,129 104 $3,372 677 $(-8,000) - - - $68,400 - - - - - $3,501
148,134
kWh
$1,129
104
kW-months/year
$3,372
677
MMBtu
$(-8,000)
-
$
-
-
$
$68,400
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product By-product Production Increase in Production