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IAC Assessment: NC0261
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IAC Assessment: NC0261
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IAC Center North Carolina State
Assessment Year 2003
Principal Product Plastic bags and sheeting
NAICS 326111 - Plastics Bag and Pouch Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $50,000,000-$100,000,000
# of Employees 394
Plant Area (Sq.Ft.) 390,000
Annual Production 147,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,113,014 43,130,720 kWh $0.03
Electricity Demand $892,927 67,346 kW-months/year $13.26
Electricity Fees $148,006 - $ -
Natural Gas $38,621 4,863 MMBtu $7.94
TOTAL ENERGY COSTS $2,192,568
RECOMMENDED SAVINGS* $457,301 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,840
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
01: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$10,483
Cost:
$9,992
$5,894 245,597 $4,589 351 - - - - - - - - $5,894
245,597
kWh
$4,589
351
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$17,622
Cost:
$2,911
- - - - $17,622 2,219 - - - - - - -
-
kWh
-
-
kW-months/year
$17,622
2,219
MMBtu
-
-
$
-
-
$
-
-
%
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$13,615
Cost:
$5,261
$7,655 318,966 $5,960 456 - - - - - - - - $7,655
318,966
kWh
$5,960
456
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,891
Cost:
$50
$2,750 114,580 $2,141 164 - - - - - - - - $2,750
114,580
kWh
$2,141
164
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,466
Cost:
$6,430
$1,390 57,902 $1,076 82 - - - - - - - - $1,390
57,902
kWh
$1,076
82
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,314
Cost:
$500
$739 30,778 $575 44 - - - - - - - - $739
30,778
kWh
$575
44
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
07: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$910
Cost:
$3,948
$512 21,334 $398 30 - - - - - - - - $512
21,334
kWh
$398
30
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
08: 4.4210 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$406,000
Cost:
$41,000
- - - - - - $(-388,000) - $(-1,146,000) - $1,940,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-388,000)
-
$
$(-1,146,000)
-
$
$1,940,000
-
%
TOTAL RECOMMENDED Savings:
$457,301
Cost:
$70,092
$18,940 789,157 $14,739 1,127 $17,622 2,219 $(-388,000) - $(-1,146,000) - $1,940,000 - $18,940
789,157
kWh
$14,739
1,127
kW-months/year
$17,622
2,219
MMBtu
$(-388,000)
-
$
$(-1,146,000)
-
$
$1,940,000
-
%
TOTAL IMPLEMENTED Savings:
$17,840
Cost:
$16,472
$10,034 418,079 $7,806 597 - - - - - - - - $10,034
418,079
kWh
$7,806
597
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Increase in Production