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IAC Assessment: NC0262
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IAC Assessment: NC0262
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IAC Center North Carolina State
Assessment Year 2003
Principal Product Bimetallic plasticating cylinders
NAICS 333249 - Other Industrial Machinery Manufacturing
SIC 3559 - Special Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 72
Plant Area (Sq.Ft.) 40,000
Annual Production 3,000 Pieces
Production Hrs. Annual 6,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $50,588 1,700,600 kWh $0.03
Electricity Demand $35,416 5,750 kW-months/year $6.16
Electricity Fees $5,870 - $ -
Natural Gas $54,154 8,677 MMBtu $6.24
TOTAL ENERGY COSTS $146,028
RECOMMENDED SAVINGS* $55,459 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,471
Cost:
$10,000
- - - - $10,471 1,678 - - -
-
kWh
-
-
kW-months/year
$10,471
1,678
MMBtu
-
-
$
02: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$33,773
Cost:
$55,000
$(-4,812) (-161,750) $(-4,783) (-776) $43,368 6,950 - - $(-4,812)
(-161,750)
kWh
$(-4,783)
(-776)
kW-months/year
$43,368
6,950
MMBtu
-
-
$
03: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$4,320
Cost:
$5,653
$1,152 38,711 - - $4,573 733 $(-1,405) - $1,152
38,711
kWh
-
-
kW-months/year
$4,573
733
MMBtu
$(-1,405)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,339
Cost:
$50
$714 24,000 $295 48 - - $2,330 - $714
24,000
kWh
$295
48
kW-months/year
-
-
MMBtu
$2,330
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,272
Cost:
$5,225
$1,607 54,000 $665 108 - - - - $1,607
54,000
kWh
$665
108
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,284
Cost:
$800
- - - - $1,284 205 - - -
-
kWh
-
-
kW-months/year
$1,284
205
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$55,459
Cost:
$76,728
$(-1,339) (-45,039) $(-3,823) (-620) $59,696 9,566 $925 - $(-1,339)
(-45,039)
kWh
$(-3,823)
(-620)
kW-months/year
$59,696
9,566
MMBtu
$925
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost