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IAC Assessment: NC0265
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IAC Assessment: NC0265
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IAC Center North Carolina State
Assessment Year 2003
Principal Product Rubber hoses and products
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3059 -
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 173,000
Annual Production 3,750,000 Pounds
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $201,096 4,788,000 kWh $0.04
Electricity Demand $69,258 16,296 kW-months/year $4.25
Electricity Fees $8,577 - $ -
Natural Gas $223,639 41,598 MMBtu $5.38
Fuel Oil #6 $85,827 16,807 MMBtu $5.11
TOTAL ENERGY COSTS $588,397
RECOMMENDED SAVINGS* $60,811 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $55,605
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #6 Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #6 Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ Tgal $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$23,793
Cost:
$7,000
- - $23,177 4,728 $616 - - - - - - - - - - - -
-
kWh
$23,177
4,728
kW-months/year
$616
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$13,226
Cost:
$24,506
- - - - - - $5,840 1,187 $2,386 485 $5,000 734,380 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,840
1,187
MMBtu
$2,386
485
MMBtu
$5,000
734,380
Tgal
-
-
$
-
-
$
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$7,348
Cost:
$3,525
- - - - - - $3,576 703 - - $1,417 471,055 - - $2,355 - -
-
kWh
-
-
kW-months/year
-
-
$
$3,576
703
MMBtu
-
-
MMBtu
$1,417
471,055
Tgal
-
-
$
$2,355
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,206
Cost:
$1,100
- - - - - - $5,206 1,022 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,206
1,022
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$7,094
Cost:
$1,000
- - - - - - $7,094 1,387 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,094
1,387
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,361
Cost:
-
$2,361 62,664 - - - - - - - - - - - - - - $2,361
62,664
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,469
Cost:
$300
$2,082 49,561 $287 68 - - - - - - - - $(-600) - $(-300) - $2,082
49,561
kWh
$287
68
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$(-600)
-
$
$(-300)
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$214
Cost:
$50
$214 5,112 - - - - - - - - - - - - - - $214
5,112
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$100
Cost:
$89
$100 2,400 - - - - - - - - - - - - - - $100
2,400
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$60,811
Cost:
$37,570
$4,757 119,737 $23,464 4,796 $616 - $21,716 4,299 $2,386 485 $6,417 1,205,435 $(-600) - $2,055 - $4,757
119,737
kWh
$23,464
4,796
kW-months/year
$616
-
$
$21,716
4,299
MMBtu
$2,386
485
MMBtu
$6,417
1,205,435
Tgal
$(-600)
-
$
$2,055
-
$
TOTAL IMPLEMENTED Savings:
$55,605
Cost:
$36,470
$4,757 119,737 $23,464 4,796 $616 - $16,510 3,277 $2,386 485 $6,417 1,205,435 $(-600) - $2,055 - $4,757
119,737
kWh
$23,464
4,796
kW-months/year
$616
-
$
$16,510
3,277
MMBtu
$2,386
485
MMBtu
$6,417
1,205,435
Tgal
$(-600)
-
$
$2,055
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #6 Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #6 Water Disposal Personnel Changes Administrative Changes