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IAC Assessment: NC0266
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IAC Assessment: NC0266
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IAC Center North Carolina State
Assessment Year 2003
Principal Product Paperboard boxes
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2657 - Folding Paperboard Boxes
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 102,000
Annual Production 500,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $148,583 5,393,312 kWh $0.03
Electricity Demand $121,319 12,930 kW-months/year $9.38
Electricity Fees $5,033 - $ -
Natural Gas $28,739 3,650 MMBtu $7.87
TOTAL ENERGY COSTS $303,674
RECOMMENDED SAVINGS* $22,965 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,811
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$15,154
Cost:
$11,606
$1,398 50,836 - - $13,756 1,748 - - - - $1,398
50,836
kWh
-
-
kW-months/year
$13,756
1,748
MMBtu
-
-
$
-
-
$
02: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$2,628
Cost:
$4,597
$1,835 66,738 $793 77 - - - - - - $1,835
66,738
kWh
$793
77
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,941
Cost:
$2,157
$957 34,804 $984 104 - - - - - - $957
34,804
kWh
$984
104
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$604
Cost:
$300
$1,082 39,361 $742 79 - - $(-800) - $(-420) - $1,082
39,361
kWh
$742
79
kW-months/year
-
-
MMBtu
$(-800)
-
$
$(-420)
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,833
Cost:
$1,189
- - - - $1,833 233 - - - - -
-
kWh
-
-
kW-months/year
$1,833
233
MMBtu
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$61
Cost:
$132
$36 1,302 $25 3 - - - - - - $36
1,302
kWh
$25
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$744
Cost:
$1,456
$444 16,128 $300 32 - - - - - - $444
16,128
kWh
$300
32
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$22,965
Cost:
$21,437
$5,752 209,169 $2,844 295 $15,589 1,981 $(-800) - $(-420) - $5,752
209,169
kWh
$2,844
295
kW-months/year
$15,589
1,981
MMBtu
$(-800)
-
$
$(-420)
-
$
TOTAL IMPLEMENTED Savings:
$7,811
Cost:
$9,831
$4,354 158,333 $2,844 295 $1,833 233 $(-800) - $(-420) - $4,354
158,333
kWh
$2,844
295
kW-months/year
$1,833
233
MMBtu
$(-800)
-
$
$(-420)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes