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IAC Assessment: NC0268
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IAC Assessment: NC0268
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IAC Center North Carolina State
Assessment Year 2003
Principal Product Accessory products for building industry
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $50,000,000-$100,000,000
# of Employees 290
Plant Area (Sq.Ft.) 450,000
Annual Production 17,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $228,091 4,716,960 kWh $0.05
Electricity Demand $55,880 11,383 kW-months/year $4.91
Electricity Fees $9,138 - $ -
LPG $131,505 16,290 MMBtu $8.07
TOTAL ENERGY COSTS $424,614
RECOMMENDED SAVINGS* $51,895 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $693
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand LPG Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 4.446 AUTOMATE FINISHING PROCESS Savings:
$29,974
Cost:
$26,350
$(-370) (-8,400) $(-256) (-50) - - - - $33,600 - $(-3,000) - $(-370)
(-8,400)
kWh
$(-256)
(-50)
kW-months/year
-
-
MMBtu
-
-
Tgal
$33,600
-
$
$(-3,000)
-
$
02: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$9,563
Cost:
$8,000
- - - - $9,563 1,185 - - - - - - -
-
kWh
-
-
kW-months/year
$9,563
1,185
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$10,491
Cost:
$2,000
- - - - $10,491 1,300 - - - - - - -
-
kWh
-
-
kW-months/year
$10,491
1,300
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$693
Cost:
$500
$3,485 79,200 $808 158 - - - - $(-2,400) - $(-1,200) - $3,485
79,200
kWh
$808
158
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-2,400)
-
$
$(-1,200)
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$162
Cost:
$329
- - - - $162 20 - - - - - - -
-
kWh
-
-
kW-months/year
$162
20
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 3.4153 USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER Savings:
$1,012
Cost:
$300
- - - - - - $1,012 120,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,012
120,000
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$51,895
Cost:
$37,479
$3,115 70,800 $552 108 $20,216 2,505 $1,012 120,000 $31,200 - $(-4,200) - $3,115
70,800
kWh
$552
108
kW-months/year
$20,216
2,505
MMBtu
$1,012
120,000
Tgal
$31,200
-
$
$(-4,200)
-
$
TOTAL IMPLEMENTED Savings:
$693
Cost:
$500
$3,485 79,200 $808 158 - - - - $(-2,400) - $(-1,200) - $3,485
79,200
kWh
$808
158
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-2,400)
-
$
$(-1,200)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand LPG Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand LPG Water Disposal Personnel Changes Administrative Changes