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IAC Assessment: NC0269
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IAC Assessment: NC0269
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center North Carolina State
Assessment Year 2003
Principal Product Plastic grocery bags and plastic sheeting
NAICS 326111 - Plastics Bag and Pouch Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 82,400
Annual Production 2,147,483,647 Pieces
Production Hrs. Annual 8,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $867,779 32,086,500 kWh $0.03
Electricity Demand $814,527 50,575 kW-months/year $16.11
Electricity Fees $413 - $ -
TOTAL ENERGY COSTS $1,682,719
RECOMMENDED SAVINGS* $334,635 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $311,820
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ %
01: 4.1130 INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT Savings:
$272,200
Cost:
$118,250
- - - - - - $(-5,000) - $277,200 - -
-
kWh
-
-
kW-months/year
-
-
$
$(-5,000)
-
$
$277,200
-
%
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$16,965
Cost:
$5,128
$8,353 308,224 $8,612 538 - - - - - - $8,353
308,224
kWh
$8,612
538
kW-months/year
-
-
$
-
-
$
-
-
%
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$14,974
Cost:
$9,174
$8,192 303,410 $6,782 423 - - - - - - $8,192
303,410
kWh
$6,782
423
kW-months/year
-
-
$
-
-
$
-
-
%
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,027
Cost:
$1,719
$2,208 81,490 $1,819 114 - - - - - - $2,208
81,490
kWh
$1,819
114
kW-months/year
-
-
$
-
-
$
-
-
%
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,908
Cost:
$800
$4,368 161,184 $3,540 221 - - - - - - $4,368
161,184
kWh
$3,540
221
kW-months/year
-
-
$
-
-
$
-
-
%
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,654
Cost:
$2,400
$(-18) (-667) $3,672 229 - - - - - - $(-18)
(-667)
kWh
$3,672
229
kW-months/year
-
-
$
-
-
$
-
-
%
07: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$14,907
Cost:
$640
$8,695 320,865 $8,132 506 $(-1,920) - - - - - $8,695
320,865
kWh
$8,132
506
kW-months/year
$(-1,920)
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$334,635
Cost:
$138,111
$31,798 1,174,506 $32,557 2,031 $(-1,920) - $(-5,000) - $277,200 - $31,798
1,174,506
kWh
$32,557
2,031
kW-months/year
$(-1,920)
-
$
$(-5,000)
-
$
$277,200
-
%
TOTAL IMPLEMENTED Savings:
$311,820
Cost:
$136,671
$18,735 692,457 $20,885 1,304 - - $(-5,000) - $277,200 - $18,735
692,457
kWh
$20,885
1,304
kW-months/year
-
-
$
$(-5,000)
-
$
$277,200
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production