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IAC Assessment: NC0274
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IAC Assessment: NC0274
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IAC Center North Carolina State
Assessment Year 2003
Principal Product woven fabrics
NAICS 313210 - Broadwoven Fabric Mills
SIC 2210 -
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 250,000
Annual Production 630,000 Thousand Feet
Production Hrs. Annual 8,600
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $857,557 28,467,236 kWh $0.03
Natural Gas $133,157 33,440 MMBtu $3.98
TOTAL ENERGY COSTS $990,714
RECOMMENDED SAVINGS* $71,955 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,230
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ $ $ Tgal
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$18,125
Cost:
$77,500
$13,197 561,580 $4,928 784 - - - - - - $13,197
561,580
kWh
$4,928
784
kW-months/year
-
-
$
-
-
$
-
-
Tgal
02: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$36,152
Cost:
$81,000
$17,452 742,628 $13,700 1,707 $5,000 - - - - - $17,452
742,628
kWh
$13,700
1,707
kW-months/year
$5,000
-
$
-
-
$
-
-
Tgal
03: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$1,209
Cost:
$200
$500 21,271 $709 104 - - - - - - $500
21,271
kWh
$709
104
kW-months/year
-
-
$
-
-
$
-
-
Tgal
04: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$9,743
Cost:
$36,000
$(-290) (-12,352) $(-109) (-17) - - $9,752 - $390 - $(-290)
(-12,352)
kWh
$(-109)
(-17)
kW-months/year
-
-
$
$9,752
-
$
$390
-
Tgal
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,021
Cost:
$1,000
$3,632 154,560 $1,389 221 - - - - - - $3,632
154,560
kWh
$1,389
221
kW-months/year
-
-
$
-
-
$
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,705
Cost:
$2,885
$1,272 54,136 $433 69 - - - - - - $1,272
54,136
kWh
$433
69
kW-months/year
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$71,955
Cost:
$198,585
$35,763 1,521,823 $21,050 2,868 $5,000 - $9,752 - $390 - $35,763
1,521,823
kWh
$21,050
2,868
kW-months/year
$5,000
-
$
$9,752
-
$
$390
-
Tgal
TOTAL IMPLEMENTED Savings:
$6,230
Cost:
$1,200
$4,132 175,831 $2,098 325 - - - - - - $4,132
175,831
kWh
$2,098
325
kW-months/year
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Water Consumption