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IAC Assessment: NC0283
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IAC Assessment: NC0283
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IAC Center North Carolina State
Assessment Year 2004
Principal Product Pharmaceutical contrast media
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales >$500,000,000
# of Employees 190
Plant Area (Sq.Ft.) 150,000
Annual Production 370 Thousand Gallons
Production Hrs. Annual 5,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $270,979 9,767,003 kWh $0.03
Electricity Demand $184,319 17,709 kW-months/year $10.41
Electricity Fees $12,364 - $ -
Natural Gas $106,076 17,142 MMBtu $6.19
TOTAL ENERGY COSTS $573,738
RECOMMENDED SAVINGS* $36,537 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,658
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$22,500
Cost:
$18,300
- - - - - - - - $22,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$22,500
-
$
02: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$7,112
Cost:
$6,000
$(-157) (-5,400) $(-29) (-11) $5,414 876 $1,884 600,000 - - $(-157)
(-5,400)
kWh
$(-29)
(-11)
kW-months/year
$5,414
876
MMBtu
$1,884
600,000
Tgal
-
-
$
03: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$1,469
Cost:
$1,200
- - - - $904 146 $565 180,000 - - -
-
kWh
-
-
kW-months/year
$904
146
MMBtu
$565
180,000
Tgal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,379
Cost:
$6,899
$3,446 146,119 $933 351 - - - - - - $3,446
146,119
kWh
$933
351
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,077
Cost:
$356
$1,077 37,128 - - - - - - - - $1,077
37,128
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$36,537
Cost:
$32,755
$4,366 177,847 $904 340 $6,318 1,022 $2,449 780,000 $22,500 - $4,366
177,847
kWh
$904
340
kW-months/year
$6,318
1,022
MMBtu
$2,449
780,000
Tgal
$22,500
-
$
TOTAL IMPLEMENTED Savings:
$9,658
Cost:
$7,556
$920 31,728 $(-29) (-11) $6,318 1,022 $2,449 780,000 - - $920
31,728
kWh
$(-29)
(-11)
kW-months/year
$6,318
1,022
MMBtu
$2,449
780,000
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes