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IAC Assessment: NC0290
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IAC Assessment: NC0290
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IAC Center North Carolina State
Assessment Year 2004
Principal Product Body Panels for Heavy Duty Trucks
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 400
Plant Area (Sq.Ft.) 250,000
Annual Production 927,000 Pieces
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $506,488 19,147,200 kWh $0.03
Electricity Demand $296,830 35,698 kW-months/year $8.32
Natural Gas $570,470 77,231 MMBtu $7.39
TOTAL ENERGY COSTS $1,373,788
RECOMMENDED SAVINGS* $178,188 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $156,661
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.1130 INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT Savings:
$145,703
Cost:
$276,000
$5,171 195,862 $(-8,468) (-1,018) - - $165,600 - $(-16,600) - $5,171
195,862
kWh
$(-8,468)
(-1,018)
kW-months/year
-
-
MMBtu
$165,600
-
$
$(-16,600)
-
$
02: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$9,371
Cost:
$4,079
- - - - $9,371 1,268 - - - - -
-
kWh
-
-
kW-months/year
$9,371
1,268
MMBtu
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,085
Cost:
$5,500
- - - - $8,085 1,094 - - - - -
-
kWh
-
-
kW-months/year
$8,085
1,094
MMBtu
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,865
Cost:
$9,174
- - - - $3,665 496 $(-800) - - - -
-
kWh
-
-
kW-months/year
$3,665
496
MMBtu
$(-800)
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,206
Cost:
$2,269
$740 28,029 $466 56 - - - - - - $740
28,029
kWh
$466
56
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$612
Cost:
$100
$1,112 42,120 $700 84 - - $(-800) - $(-400) - $1,112
42,120
kWh
$700
84
kW-months/year
-
-
MMBtu
$(-800)
-
$
$(-400)
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$10,346
Cost:
$2,533
- - - - $10,346 1,400 - - - - -
-
kWh
-
-
kW-months/year
$10,346
1,400
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$178,188
Cost:
$299,655
$7,023 266,011 $(-7,302) (-878) $31,467 4,258 $164,000 - $(-17,000) - $7,023
266,011
kWh
$(-7,302)
(-878)
kW-months/year
$31,467
4,258
MMBtu
$164,000
-
$
$(-17,000)
-
$
TOTAL IMPLEMENTED Savings:
$156,661
Cost:
$278,633
$6,283 237,982 $(-7,768) (-934) $10,346 1,400 $164,800 - $(-17,000) - $6,283
237,982
kWh
$(-7,768)
(-934)
kW-months/year
$10,346
1,400
MMBtu
$164,800
-
$
$(-17,000)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost