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IAC Assessment: NC0292
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IAC Assessment: NC0292
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IAC Center North Carolina State
Assessment Year 2004
Principal Product Mailing envelopes
NAICS 322230 - Stationery Product Manufacturing
SIC 2677 - Envelopes
Sales $10,000,000-$50,000,000
# of Employees 128
Plant Area (Sq.Ft.) 133,436
Annual Production 1,100,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $89,568 5,586,000 kWh $0.02
Electricity Demand $89,840 10,772 kW-months/year $8.34
Electricity Fees $14,400 - $ -
Natural Gas $39,789 3,921 MMBtu $10.15
TOTAL ENERGY COSTS $252,490
RECOMMENDED SAVINGS* $90,384 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost By-product Production Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ $ $ %
01: 4.4210 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$53,200
Cost:
$10,376
- - - - - - - - - - $(-36,800) - $(-90,000) - - - - - $180,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$(-36,800)
-
$
$(-90,000)
-
$
-
-
$
-
-
$
$180,000
-
%
02: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$17,751
Cost:
$16,000
- - - - - - $17,751 2,370,000 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$17,751
2,370,000
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,368
Cost:
$6,692
$2,595 166,243 $2,773 332 - - - - - - - - - - - - - - - - $2,595
166,243
kWh
$2,773
332
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,211
Cost:
$2,738
- - - - $8,211 809 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,211
809
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$4,313
Cost:
$6,553
$314 20,129 - - $3,999 394 - - - - - - - - - - - - - - $314
20,129
kWh
-
-
kW-months/year
$3,999
394
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,084
Cost:
$720
$524 33,600 $560 67 - - - - - - - - - - - - - - - - $524
33,600
kWh
$560
67
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
07: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$297
Cost:
$750
$297 19,002 - - - - - - - - - - - - - - - - - - $297
19,002
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$115
Cost:
$100
$549 35,152 $586 70 - - - - - - $(-720) - - - $(-300) - - - - - $549
35,152
kWh
$586
70
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$(-720)
-
$
-
-
$
$(-300)
-
$
-
-
$
-
-
%
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$45
Cost:
$50
- - - - - - - - $142 10,400 $(-144) - - - - - $47 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$142
10,400
lb
$(-144)
-
$
-
-
$
-
-
$
$47
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$90,384
Cost:
$43,979
$4,279 274,126 $3,919 469 $12,210 1,203 $17,751 2,370,000 $142 10,400 $(-37,664) - $(-90,000) - $(-300) - $47 - $180,000 - $4,279
274,126
kWh
$3,919
469
kW-months/year
$12,210
1,203
MMBtu
$17,751
2,370,000
Tgal
$142
10,400
lb
$(-37,664)
-
$
$(-90,000)
-
$
$(-300)
-
$
$47
-
$
$180,000
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost By-product Production Increase in Production