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IAC Assessment: NC0301
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IAC Assessment: NC0301
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IAC Center North Carolina State
Assessment Year 2004
Principal Product Folding cartons
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2631 - Paperboard Mills
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 203,000
Annual Production 1,000,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $418,824 9,894,692 kWh $0.04
Electricity Demand $121,957 25,629 kW-months/year $4.76
Electricity Fees $3,028 - $ -
Natural Gas $72,695 7,538 MMBtu $9.64
TOTAL ENERGY COSTS $616,504
RECOMMENDED SAVINGS* $101,722 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$39,250
Cost:
$10,000
- - - - - - $39,250 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$39,250
-
$
-
-
$
02: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$32,270
Cost:
$2,500
$1,358 32,100 $1,414 297 $29,498 3,060 - - - - $1,358
32,100
kWh
$1,414
297
kW-months/year
$29,498
3,060
MMBtu
-
-
$
-
-
$
03: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$9,891
Cost:
$17,930
- - - - $9,891 1,026 - - - - -
-
kWh
-
-
kW-months/year
$9,891
1,026
MMBtu
-
-
$
-
-
$
04: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$17,538
Cost:
$27,880
$1,314 31,060 - - $16,224 1,683 - - - - $1,314
31,060
kWh
-
-
kW-months/year
$16,224
1,683
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,961
Cost:
$3,154
$1,601 37,851 $360 76 - - - - - - $1,601
37,851
kWh
$360
76
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$812
Cost:
$100
$1,642 38,820 $370 78 - - $(-800) - $(-400) - $1,642
38,820
kWh
$370
78
kW-months/year
-
-
MMBtu
$(-800)
-
$
$(-400)
-
$
TOTAL RECOMMENDED Savings:
$101,722
Cost:
$61,564
$5,915 139,831 $2,144 451 $55,613 5,769 $38,450 - $(-400) - $5,915
139,831
kWh
$2,144
451
kW-months/year
$55,613
5,769
MMBtu
$38,450
-
$
$(-400)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost