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IAC logo
IAC Assessment: NC0305
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: NC0305
IAC Center North Carolina State
Assessment Year 2004
Principal Product Fiber reinforced rubber hose
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $20,000,000
# of Employees 100
Plant Area (Sq.Ft.) 150,000
Annual Production 9,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $171,156 4,659,100 kWh $0.04
Electricity Demand $91,821 12,347 kW-months/year $7.44
Electricity Fees $252 - $ -
Fuel Oil #2 $120,000 14,000 MMBtu $8.57
TOTAL ENERGY COSTS $383,229
RECOMMENDED SAVINGS* $49,979 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $669
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$36,051
Cost:
$3,500
$23,883 - $12,168 3,128 - - - - - - $23,883
-
kWh
$12,168
3,128
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$6,108
Cost:
$200
$1,515 - $6,593 1,008 - - $(-2,000) - - - $1,515
-
kWh
$6,593
1,008
kW-months/year
-
-
MMBtu
$(-2,000)
-
$
-
-
$
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,452
Cost:
$2,000
$1,427 44,742 $25 3 - - - - - - $1,427
44,742
kWh
$25
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,897
Cost:
$2,750
- - - - $2,897 338 - - - - -
-
kWh
-
-
kW-months/year
$2,897
338
MMBtu
-
-
$
-
-
$
05: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$2,802
Cost:
$1,000
- - - - $2,802 327 - - - - -
-
kWh
-
-
kW-months/year
$2,802
327
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$349
Cost:
$100
$524 16,440 $275 33 - - $(-300) - $(-150) - $524
16,440
kWh
$275
33
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-150)
-
$
07: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$320
Cost:
$58
$320 10,031 - - - - - - - - $320
10,031
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$49,979
Cost:
$9,608
$27,669 71,213 $19,061 4,172 $5,699 665 $(-2,300) - $(-150) - $27,669
71,213
kWh
$19,061
4,172
kW-months/year
$5,699
665
MMBtu
$(-2,300)
-
$
$(-150)
-
$
TOTAL IMPLEMENTED Savings:
$669
Cost:
$158
$844 26,471 $275 33 - - $(-300) - $(-150) - $844
26,471
kWh
$275
33
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-150)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Ancillary Material Cost