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IAC Assessment: NC0306
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DOE MESC
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IAC Assessment: NC0306
IAC Center North Carolina State
Assessment Year 2004
Principal Product Adhesive tapes
NAICS 326113 - Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $50,000,000-$100,000,000
# of Employees 260
Plant Area (Sq.Ft.) 120,000
Annual Production 3,768,980 Thousand Feet
Production Hrs. Annual 8,400
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $623,860 30,233,088 kWh $0.02
Electricity Demand $462,430 56,052 kW-months/year $8.25
Natural Gas $714,644 120,022 MMBtu $5.95
TOTAL ENERGY COSTS $1,800,934
RECOMMENDED SAVINGS* $213,016 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,617
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$96,975
Cost:
$360,700
$76,222 1,905,540 $22,458 2,722 - - $(-1,705) (-5,015,827) $76,222
1,905,540
kWh
$22,458
2,722
kW-months/year
-
-
MMBtu
$(-1,705)
(-5,015,827)
Tgal
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$86,931
Cost:
$100,000
$(-18,480) (-462,000) $(-5,445) (-660) $110,856 18,631 - - $(-18,480)
(-462,000)
kWh
$(-5,445)
(-660)
kW-months/year
$110,856
18,631
MMBtu
-
-
Tgal
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$7,527
Cost:
$1,600
- - - - $7,527 1,265 - - -
-
kWh
-
-
kW-months/year
$7,527
1,265
MMBtu
-
-
Tgal
04: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$10,305
Cost:
$5,000
- - - - $10,305 1,732 - - -
-
kWh
-
-
kW-months/year
$10,305
1,732
MMBtu
-
-
Tgal
05: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$6,289
Cost:
$2,100
- - - - $6,289 1,057 - - -
-
kWh
-
-
kW-months/year
$6,289
1,057
MMBtu
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$204
Cost:
$79
$187 4,680 $17 2 - - - - $187
4,680
kWh
$17
2
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$4,785
Cost:
$100
$3,696 92,400 $1,089 132 - - - - $3,696
92,400
kWh
$1,089
132
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$213,016
Cost:
$469,579
$61,625 1,540,620 $18,119 2,196 $134,977 22,685 $(-1,705) (-5,015,827) $61,625
1,540,620
kWh
$18,119
2,196
kW-months/year
$134,977
22,685
MMBtu
$(-1,705)
(-5,015,827)
Tgal
TOTAL IMPLEMENTED Savings:
$22,617
Cost:
$6,700
$3,696 92,400 $1,089 132 $17,832 2,997 - - $3,696
92,400
kWh
$1,089
132
kW-months/year
$17,832
2,997
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal