Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | North Carolina State |
|---|---|
| Assessment Year | 2005 |
| Principal Product | Bed frames |
| NAICS | 337124 - Metal Household Furniture Manufacturing |
| SIC | 2514 - Metal Household Furniture |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 475 |
| Plant Area (Sq.Ft.) | 263,000 |
| Annual Production | 1,700,000 Pieces |
| Production Hrs. Annual | 4,000 |
| Location (State) | NC |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $192,056 | 4,251,090 | kWh | $0.05 |
| Electricity Demand | $113,658 | 12,735 | kW-months/year | $8.92 |
| Natural Gas | $244,242 | 25,561 | MMBtu | $9.56 |
| TOTAL ENERGY COSTS | $569,956 | |||
| RECOMMENDED SAVINGS* | $300,928 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $39,302 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | $ | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $5,798 Cost: $14,107 |
- | - | - | - | - | - | - | - | - | - | - | - | $5,798 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - $ |
$5,798 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE |
Savings: $15,075 Cost: $4,000 |
$(-693) | (-9,600) | - | - | - | - | $5,000 | 4,500 | - | - | $(-1,200) | - | - | - | $11,968 | - |
$(-693) (-9,600) kWh |
- - kW-months/year |
- - MMBtu |
$5,000 4,500 gal |
- - $ |
$(-1,200) - $ |
- - $ |
$11,968 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,158 Cost: $100 |
$1,590 | 35,337 | $768 | 85 | - | - | - | - | $(-900) | - | $(-300) | - | - | - | - | - |
$1,590 35,337 kWh |
$768 85 kW-months/year |
- - MMBtu |
- - gal |
$(-900) - $ |
$(-300) - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $23,954 Cost: $750 |
$14,940 | 332,000 | $9,014 | 996 | - | - | - | - | - | - | - | - | - | - | - | - |
$14,940 332,000 kWh |
$9,014 996 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES |
Savings: $4,051 Cost: $7,280 |
- | - | - | - | $4,051 | 675 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$4,051 675 MMBtu |
- - gal |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,142 Cost: $3,555 |
$1,335 | 29,678 | $807 | 89 | - | - | - | - | - | - | - | - | - | - | - | - |
$1,335 29,678 kWh |
$807 89 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 4.323 OPTIMIZE LOT SIZES TO REDUCE INVENTORY CARRYING COSTS |
Savings: $242,500 Cost: $150,000 |
- | - | - | - | - | - | - | - | $180,000 | - | $62,500 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
$180,000 - $ |
$62,500 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 4.444 INSTALL SYSTEM TO COLLECT SCRAP |
Savings: $6,250 Cost: $10,000 |
- | - | - | - | - | - | - | - | $6,250 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
$6,250 - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $300,928 Cost: $189,792 |
$17,172 | 387,415 | $10,589 | 1,170 | $4,051 | 675 | $5,000 | 4,500 | $185,350 | - | $61,000 | - | $5,798 | - | $11,968 | - | $17,172 387,415 kWh |
$10,589 1,170 kW-months/year |
$4,051 675 MMBtu |
$5,000 4,500 gal |
$185,350 - $ |
$61,000 - $ |
$5,798 - $ |
$11,968 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $39,302 Cost: $28,512 |
$17,865 | 397,015 | $10,589 | 1,170 | - | - | - | - | $5,350 | - | $(-300) | - | $5,798 | - | - | - | $17,865 397,015 kWh |
$10,589 1,170 kW-months/year |
- - MMBtu |
- - gal |
$5,350 - $ |
$(-300) - $ |
$5,798 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | $ | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||