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IAC Assessment: NC0312
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IAC Assessment: NC0312
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IAC Center North Carolina State
Assessment Year 2005
Principal Product Cases of fruit juice
NAICS 311421 - Fruit and Vegetable Canning
SIC 2033 - Canned Fruits And Vegetables
Sales $10,000,000-$50,000,000
# of Employees 30
Plant Area (Sq.Ft.) 45,000
Annual Production 1,800,000 Pieces
Production Hrs. Annual 3,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $69,111 1,439,808 kWh $0.05
Electricity Demand $14,554 3,881 kW-months/year $3.75
Electricity Fees $2,972 - $ -
Fuel Oil #2 $88,862 13,517 MMBtu $6.57
TOTAL ENERGY COSTS $175,499
RECOMMENDED SAVINGS* $12,524 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,371
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Fuel Oil #2 Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$6,776
Cost:
$6,516
$(-180) (-3,740) $(-84) (-22) $9,540 1,452 - - $(-2,500) - - - $(-180)
(-3,740)
kWh
$(-84)
(-22)
kW-months/year
$9,540
1,452
MMBtu
-
-
Tgal
$(-2,500)
-
$
-
-
$
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$1,366
Cost:
$1,300
- - - - $1,366 208 - - - - - - -
-
kWh
-
-
kW-months/year
$1,366
208
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,325
Cost:
$2,286
- - - - $2,325 354 - - - - - - -
-
kWh
-
-
kW-months/year
$2,325
354
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.8115 BASE UTILITY CHARGES ON USAGE RATHER THAN AREA OCCUPIED Savings:
$1,377
Cost:
$100
- - - - $1,777 - - - - - $(-400) - -
-
kWh
-
-
kW-months/year
$1,777
-
MMBtu
-
-
Tgal
-
-
$
$(-400)
-
$
05: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$152
Cost:
-
- - - - $136 21 $16 7,500 - - - - -
-
kWh
-
-
kW-months/year
$136
21
MMBtu
$16
7,500
Tgal
-
-
$
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$125
Cost:
$273
$81 1,686 $44 12 - - - - - - - - $81
1,686
kWh
$44
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$169
Cost:
$321
$134 2,799 $35 9 - - - - - - - - $134
2,799
kWh
$35
9
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$100
Cost:
$100
$374 7,800 $176 47 - - - - $(-300) - $(-150) - $374
7,800
kWh
$176
47
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-300)
-
$
$(-150)
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$134
Cost:
$100
$91 1,900 $43 11 - - - - - - - - $91
1,900
kWh
$43
11
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$12,524
Cost:
$10,996
$500 10,445 $214 57 $15,144 2,035 $16 7,500 $(-2,800) - $(-550) - $500
10,445
kWh
$214
57
kW-months/year
$15,144
2,035
MMBtu
$16
7,500
Tgal
$(-2,800)
-
$
$(-550)
-
$
TOTAL IMPLEMENTED Savings:
$4,371
Cost:
$4,380
$680 14,185 $298 79 $3,827 583 $16 7,500 $(-300) - $(-150) - $680
14,185
kWh
$298
79
kW-months/year
$3,827
583
MMBtu
$16
7,500
Tgal
$(-300)
-
$
$(-150)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #2 Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Fuel Oil #2 Water Disposal Personnel Changes Administrative Changes