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IAC Assessment: NC0314
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IAC Assessment: NC0314
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IAC Center North Carolina State
Assessment Year 2005
Principal Product Bricks
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3251 - Brick And Structural Clay Tile
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 120,000
Annual Production 55,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $190,445 3,942,700 kWh $0.05
Electricity Demand $59,906 17,364 kW-months/year $3.45
Electricity Fees $5,696 - $ -
Natural Gas $1,153,372 180,160 MMBtu $6.40
TOTAL ENERGY COSTS $1,409,419
RECOMMENDED SAVINGS* $20,716 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,281
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,544
Cost:
$1,824
- - - - $8,544 1,335 - - - - -
-
kWh
-
-
kW-months/year
$8,544
1,335
MMBtu
-
-
$
-
-
$
02: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$848
Cost:
$1,393
$664 15,285 $184 53 - - - - - - $664
15,285
kWh
$184
53
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,259
Cost:
$379
$852 19,620 $407 118 - - - - - - $852
19,620
kWh
$407
118
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,022
Cost:
$100
$1,458 33,570 $464 134 - - $(-600) - $(-300) - $1,458
33,570
kWh
$464
134
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-300)
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$7,252
Cost:
$2,552
$7,252 166,925 - - - - - - - - $7,252
166,925
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,356
Cost:
$660
$471 10,836 $53 15 - - $847 - $(-15) - $471
10,836
kWh
$53
15
kW-months/year
-
-
MMBtu
$847
-
$
$(-15)
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$435
Cost:
$367
$390 8,985 $45 13 - - - - - - $390
8,985
kWh
$45
13
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$20,716
Cost:
$7,275
$11,087 255,221 $1,153 333 $8,544 1,335 $247 - $(-315) - $11,087
255,221
kWh
$1,153
333
kW-months/year
$8,544
1,335
MMBtu
$247
-
$
$(-315)
-
$
TOTAL IMPLEMENTED Savings:
$20,281
Cost:
$6,908
$10,697 246,236 $1,108 320 $8,544 1,335 $247 - $(-315) - $10,697
246,236
kWh
$1,108
320
kW-months/year
$8,544
1,335
MMBtu
$247
-
$
$(-315)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes