Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | North Carolina State |
|---|---|
| Assessment Year | 2005 |
| Principal Product | heat treated and coated metal parts |
| NAICS | 332811 - Metal Heat Treating |
| SIC | 3398 - Metal Heat Treating |
| Sales | $1,000,000-$5,000,000 |
| # of Employees | 20 |
| Plant Area (Sq.Ft.) | 80,000 |
| Annual Production | 10,000,000 Pounds |
| Production Hrs. Annual | 4,800 |
| Location (State) | NC |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $41,323 | 1,007,030 | kWh | $0.04 |
| Electricity Demand | $27,249 | 3,550 | kW-months/year | $7.68 |
| Electricity Fees | $2,433 | - | $ | - |
| Natural Gas | $91,166 | 8,926 | MMBtu | $10.21 |
| TOTAL ENERGY COSTS | $163,358 | |||
| RECOMMENDED SAVINGS* | $46,261 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $46,261 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | Administrative Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $25,232 Cost: $100,000 |
- | - | - | - | $25,232 | 2,471 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$25,232 2,471 MMBtu |
- - gal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 3.1293 SEPARATE TREATMENTS FOR EACH TYPE OF SOLUTION AND RECYCLE |
Savings: $12,466 Cost: $45,000 |
- | - | - | - | - | - | $594 | 1,484 | - | - | - | - | $11,872 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$594 1,484 gal |
- - $ |
- - $ |
$11,872 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR |
Savings: $4,799 Cost: $10,000 |
$3,165 | 84,812 | $1,634 | 196 | - | - | - | - | - | - | - | - | - | - |
$3,165 84,812 kWh |
$1,634 196 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $2,731 Cost: - |
$226 | - | $2,505 | 300 | - | - | - | - | - | - | - | - | - | - |
$226 - kWh |
$2,505 300 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $535 Cost: - |
$82 | - | $453 | 54 | - | - | - | - | - | - | - | - | - | - |
$82 - kWh |
$453 54 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $498 Cost: $100 |
$724 | 19,396 | $374 | 45 | - | - | - | - | $(-300) | - | $(-300) | - | - | - |
$724 19,396 kWh |
$374 45 kW-months/year |
- - MMBtu |
- - gal |
$(-300) - $ |
$(-300) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $46,261 Cost: $155,100 |
$4,197 | 104,208 | $4,966 | 595 | $25,232 | 2,471 | $594 | 1,484 | $(-300) | - | $(-300) | - | $11,872 | - | $4,197 104,208 kWh |
$4,966 595 kW-months/year |
$25,232 2,471 MMBtu |
$594 1,484 gal |
$(-300) - $ |
$(-300) - $ |
$11,872 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $46,261 Cost: $155,100 |
$4,197 | 104,208 | $4,966 | 595 | $25,232 | 2,471 | $594 | 1,484 | $(-300) | - | $(-300) | - | $11,872 | - | $4,197 104,208 kWh |
$4,966 595 kW-months/year |
$25,232 2,471 MMBtu |
$594 1,484 gal |
$(-300) - $ |
$(-300) - $ |
$11,872 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | Administrative Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||