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IAC Assessment: NC0319
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IAC Assessment: NC0319
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IAC Center North Carolina State
Assessment Year 2005
Principal Product Yarn for carpets
NAICS 313110 - Fiber, Yarn, and Thread Mills
SIC 2281 - Yarn Spinning Mills
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 267,000
Annual Production 11,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $740,407 18,104,400 kWh $0.04
Electricity Demand $225,740 56,435 kW-months/year $4.00
Electricity Fees $200 - $ -
Fuel Oil #6 $207,120 40,632 MMBtu $5.10
TOTAL ENERGY COSTS $1,173,467
RECOMMENDED SAVINGS* $65,696 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,036
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #6 Personnel Changes Administrative Changes Electricity Usage Electricity Demand Fuel Oil #6 Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$1,809
Cost:
$2,000
- - - - $1,809 355 - - - - -
-
kWh
-
-
kW-months/year
$1,809
355
MMBtu
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$19,522
Cost:
$27,100
$(-1,937) (-47,247) $(-379) (-95) $21,838 4,282 - - - - $(-1,937)
(-47,247)
kWh
$(-379)
(-95)
kW-months/year
$21,838
4,282
MMBtu
-
-
$
-
-
$
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,681
Cost:
$1,000
$3,916 95,500 $765 191 - - - - - - $3,916
95,500
kWh
$765
191
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$6,753
Cost:
-
$6,753 164,700 - - - - - - - - $6,753
164,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,156
Cost:
$1,000
$5,988 146,057 $1,168 292 - - - - - - $5,988
146,057
kWh
$1,168
292
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$18,604
Cost:
-
$15,567 379,673 $3,037 759 - - - - - - $15,567
379,673
kWh
$3,037
759
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,151
Cost:
$2,000
$2,041 49,779 $110 28 - - - - - - $2,041
49,779
kWh
$110
28
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$1,126
Cost:
-
$374 9,126 $752 188 - - - - - - $374
9,126
kWh
$752
188
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,138
Cost:
$417
$1,789 43,633 $349 87 - - - - - - $1,789
43,633
kWh
$349
87
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$933
Cost:
$300
- - - - $933 183 - - - - -
-
kWh
-
-
kW-months/year
$933
183
MMBtu
-
-
$
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$823
Cost:
$100
$1,442 35,160 $281 70 - - $(-600) - $(-300) - $1,442
35,160
kWh
$281
70
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-300)
-
$
TOTAL RECOMMENDED Savings:
$65,696
Cost:
$33,917
$35,933 876,381 $6,083 1,520 $24,580 4,820 $(-600) - $(-300) - $35,933
876,381
kWh
$6,083
1,520
kW-months/year
$24,580
4,820
MMBtu
$(-600)
-
$
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$44,036
Cost:
$6,400
$36,081 879,995 $6,113 1,528 $2,742 538 $(-600) - $(-300) - $36,081
879,995
kWh
$6,113
1,528
kW-months/year
$2,742
538
MMBtu
$(-600)
-
$
$(-300)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #6 Personnel Changes Administrative Changes Electricity Usage Electricity Demand Fuel Oil #6 Personnel Changes Administrative Changes