IAC logo
IAC Assessment: NC0320
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0320
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 2005
Principal Product Gaskets for automobiles
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 150,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $501,600 25,080,000 kWh $0.02
Electricity Demand $363,432 43,577 kW-months/year $8.34
Electricity Fees $2,441 - $ -
Natural Gas $73,135 7,477 MMBtu $9.78
TOTAL ENERGY COSTS $940,608
RECOMMENDED SAVINGS* $26,297 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,197
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$7,563
Cost:
$100
$3,360 168,000 $4,203 504 - - - - $3,360
168,000
kWh
$4,203
504
kW-months/year
-
-
$
-
-
$
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$9,200
Cost:
$100
$9,200 460,000 - - - - - - $9,200
460,000
kWh
-
-
kW-months/year
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,402
Cost:
$50
$3,400 170,000 $2,002 240 - - - - $3,400
170,000
kWh
$2,002
240
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$193
Cost:
$421
$105 5,266 $88 11 - - - - $105
5,266
kWh
$88
11
kW-months/year
-
-
$
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,900
Cost:
$1,500
$1,035 51,808 $865 104 - - - - $1,035
51,808
kWh
$865
104
kW-months/year
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$873
Cost:
$100
$1,130 56,520 $943 113 $(-900) - $(-300) - $1,130
56,520
kWh
$943
113
kW-months/year
$(-900)
-
$
$(-300)
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$902
Cost:
$2,000
$494 24,684 $408 49 - - - - $494
24,684
kWh
$408
49
kW-months/year
-
-
$
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$264
Cost:
$25
$144 7,200 $120 14 - - - - $144
7,200
kWh
$120
14
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$26,297
Cost:
$4,296
$18,868 943,478 $8,629 1,035 $(-900) - $(-300) - $18,868
943,478
kWh
$8,629
1,035
kW-months/year
$(-900)
-
$
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$15,197
Cost:
$2,696
$8,633 431,670 $7,764 931 $(-900) - $(-300) - $8,633
431,670
kWh
$7,764
931
kW-months/year
$(-900)
-
$
$(-300)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes