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IAC Assessment: NC0328
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IAC Assessment: NC0328
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IAC Center North Carolina State
Assessment Year 2005
Principal Product Processed cotton fiber
NAICS 322121 - Paper (except Newsprint) Mills
SIC 2399 - Fabricated Textile Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 28
Plant Area (Sq.Ft.) 350,000
Annual Production 16,250,000 Pounds
Production Hrs. Annual 7,800
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $247,243 7,119,907 kWh $0.03
Electricity Demand $103,686 12,477 kW-months/year $8.31
Natural Gas $621,600 72,542 MMBtu $8.57
TOTAL ENERGY COSTS $972,529
RECOMMENDED SAVINGS* $155,992 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,069
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$8,068
Cost:
$6,225
- - - - $8,068 860 - - -
-
kWh
-
-
kW-months/year
$8,068
860
MMBtu
-
-
$
02: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$113,412
Cost:
$10,000
- - - - $550,680 58,706 $(-437,268) - -
-
kWh
-
-
kW-months/year
$550,680
58,706
MMBtu
$(-437,268)
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,962
Cost:
$7,002
- - - - $11,962 970 - - -
-
kWh
-
-
kW-months/year
$11,962
970
MMBtu
-
-
$
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$10,481
Cost:
$3,035
- - - - $10,481 1,117 - - -
-
kWh
-
-
kW-months/year
$10,481
1,117
MMBtu
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$11,954
Cost:
$480
$8,738 250,380 $3,216 385 - - - - $8,738
250,380
kWh
$3,216
385
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$115
Cost:
$165
$61 1,755 $54 6 - - - - $61
1,755
kWh
$54
6
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$155,992
Cost:
$26,907
$8,799 252,135 $3,270 391 $581,191 61,653 $(-437,268) - $8,799
252,135
kWh
$3,270
391
kW-months/year
$581,191
61,653
MMBtu
$(-437,268)
-
$
TOTAL IMPLEMENTED Savings:
$12,069
Cost:
$645
$8,799 252,135 $3,270 391 - - - - $8,799
252,135
kWh
$3,270
391
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost