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IAC Assessment: NC0333
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IAC Assessment: NC0333
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IAC Center North Carolina State
Assessment Year 2006
Principal Product Heat Exchangers
NAICS 333415 - Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipmen
SIC 3585 - Refrigeration And Heating Equipment
Sales $10,000,000-$50,000,000
# of Employees 210
Plant Area (Sq.Ft.) 100,000
Annual Production 4,000 Pieces
Production Hrs. Annual 7,500
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $72,150 3,607,500 kWh $0.02
Electricity Demand $65,415 7,442 kW-months/year $8.79
Electricity Fees $24,636 - $ -
Natural Gas $201,348 16,147 MMBtu $12.47
TOTAL ENERGY COSTS $363,549
RECOMMENDED SAVINGS* $61,591 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,721
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$25,187
Cost:
$9,000
$(-3,600) (-180,000) $(-2,637) (-300) $31,424 2,520 - - - - - - $(-3,600)
(-180,000)
kWh
$(-2,637)
(-300)
kW-months/year
$31,424
2,520
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,607
Cost:
$4,635
- - - - $12,607 1,011 - - - - - - -
-
kWh
-
-
kW-months/year
$12,607
1,011
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$7,142
Cost:
$1,000
- - - - $7,142 573 - - - - - - -
-
kWh
-
-
kW-months/year
$7,142
573
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,756
Cost:
$50
$1,757 87,840 $1,287 146 - - - - $712 - - - $1,757
87,840
kWh
$1,287
146
kW-months/year
-
-
MMBtu
-
-
$
$712
-
$
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,913
Cost:
$300
$2,913 145,656 - - - - - - - - - - $2,913
145,656
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$395
Cost:
$150
$105 5,270 $78 9 - - - - $212 - - - $105
5,270
kWh
$78
9
kW-months/year
-
-
MMBtu
-
-
$
$212
-
$
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$135
Cost:
$185
$53 2,654 $82 9 - - - - - - - - $53
2,654
kWh
$82
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$278
Cost:
$100
$507 25,344 $371 42 - - $(-300) - $(-300) - - - $507
25,344
kWh
$371
42
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-300)
-
$
-
-
$
09: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,628
Cost:
$3,000
$(-32) (-1,620) $(-48) (-5) $1,708 137 - - - - - - $(-32)
(-1,620)
kWh
$(-48)
(-5)
kW-months/year
$1,708
137
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$7,550
Cost:
$4,000
$28 1,400 $22 3 - - - - - - $7,500 - $28
1,400
kWh
$22
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$7,500
-
$
TOTAL RECOMMENDED Savings:
$61,591
Cost:
$22,420
$1,731 86,544 $(-845) (-96) $52,881 4,241 $(-300) - $624 - $7,500 - $1,731
86,544
kWh
$(-845)
(-96)
kW-months/year
$52,881
4,241
MMBtu
$(-300)
-
$
$624
-
$
$7,500
-
$
TOTAL IMPLEMENTED Savings:
$3,721
Cost:
$735
$3,578 178,924 $531 60 - - $(-300) - $(-88) - - - $3,578
178,924
kWh
$531
60
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-88)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost