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IAC Assessment: NC0334
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IAC Assessment: NC0334
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IAC Center North Carolina State
Assessment Year 2006
Principal Product Industrial controllers and meters
NAICS 334514 - Totalizing Fluid Meter and Counting Device Manufacturing
SIC 3690 -
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 166,400
Annual Production 2,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $515,895 10,409,500 kWh $0.05
Electricity Demand $101,736 20,805 kW-months/year $4.89
Electricity Fees $19,004 - $ -
LPG $146,590 13,631 MMBtu $10.75
TOTAL ENERGY COSTS $783,225
RECOMMENDED SAVINGS* $69,746 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,208
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$12,388
Cost:
$7,290
- - - - $8,708 810 $(-500) - - - $4,180 - -
-
kWh
-
-
kW-months/year
$8,708
810
MMBtu
$(-500)
-
$
-
-
$
$4,180
-
Tgal
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$2,870
Cost:
$1,000
- - - - $2,870 267 - - - - - - -
-
kWh
-
-
kW-months/year
$2,870
267
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$8,466
Cost:
$500
- - - - $8,466 788 - - - - - - -
-
kWh
-
-
kW-months/year
$8,466
788
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$1,680
Cost:
$620
- - - - - - - - - - $1,680 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$1,680
-
Tgal
05: 2.7314 REDUCE VENTILATION AIR Savings:
$10,892
Cost:
$4,000
$8,912 210,628 $1,980 176 - - - - - - - - $8,912
210,628
kWh
$1,980
176
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$3,773
Cost:
$1,300
$2,733 64,606 $1,040 92 - - - - - - - - $2,733
64,606
kWh
$1,040
92
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$6,065
Cost:
-
$4,929 116,508 $1,796 160 - - $(-640) - $(-20) - - - $4,929
116,508
kWh
$1,796
160
kW-months/year
-
-
MMBtu
$(-640)
-
$
$(-20)
-
$
-
-
Tgal
08: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$3,306
Cost:
$8,000
$3,306 78,133 - - - - - - - - - - $3,306
78,133
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,061
Cost:
$3,300
$3,279 77,497 $1,782 157 - - - - - - - - $3,279
77,497
kWh
$1,782
157
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,095
Cost:
$100
$1,663 39,312 $632 56 - - $(-900) - $(-300) - - - $1,663
39,312
kWh
$632
56
kW-months/year
-
-
MMBtu
$(-900)
-
$
$(-300)
-
$
-
-
Tgal
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,138
Cost:
$9,824
- - - - $9,138 850 - - - - - - -
-
kWh
-
-
kW-months/year
$9,138
850
MMBtu
-
-
$
-
-
$
-
-
Tgal
12: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$5,012
Cost:
$4,200
- - - - - - - - $5,012 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$5,012
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$69,746
Cost:
$40,134
$24,822 586,684 $7,230 641 $29,182 2,715 $(-2,040) - $4,692 - $5,860 - $24,822
586,684
kWh
$7,230
641
kW-months/year
$29,182
2,715
MMBtu
$(-2,040)
-
$
$4,692
-
$
$5,860
-
Tgal
TOTAL IMPLEMENTED Savings:
$43,208
Cost:
$18,820
$24,822 586,684 $7,230 641 $11,336 1,055 $(-1,540) - $(-320) - $1,680 - $24,822
586,684
kWh
$7,230
641
kW-months/year
$11,336
1,055
MMBtu
$(-1,540)
-
$
$(-320)
-
$
$1,680
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost Water Consumption