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IAC Assessment: NC0335
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IAC Assessment: NC0335
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IAC Center North Carolina State
Assessment Year 2006
Principal Product Mirrors
NAICS 327215 - Glass Product Manufacturing Made of Purchased Glass
SIC 3231 - Products Of Purchased Glass
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 176,000
Annual Production 10,000 Thousand Feet
Production Hrs. Annual 1,600
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $40,258 1,518,000 kWh $0.03
Electricity Demand $95,607 9,992 kW-months/year $9.57
Electricity Fees $1,536 - $ -
Natural Gas $50,944 4,839 MMBtu $10.53
TOTAL ENERGY COSTS $207,242
RECOMMENDED SAVINGS* $44,053 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,861
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$20,000
Cost:
$4,500
- - - - - - - - $20,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$20,000
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$21,192
Cost:
$1,000
- - - - $21,192 2,013 - - - - -
-
kWh
-
-
kW-months/year
$21,192
2,013
MMBtu
-
-
$
-
-
$
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$244
Cost:
$248
$57 2,160 $187 19 - - - - - - $57
2,160
kWh
$187
19
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$752
Cost:
$500
$212 7,997 $540 56 - - - - - - $212
7,997
kWh
$540
56
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$398
Cost:
$100
$398 14,998 - - - - - - - - $398
14,998
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$67
Cost:
$147
- - - - $67 6 - - - - -
-
kWh
-
-
kW-months/year
$67
6
MMBtu
-
-
$
-
-
$
07: 4.1260 INSTALL SENSORS TO DETECT DEFECTS Savings:
$1,400
Cost:
$1,000
- - - - - - $200 - $1,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$200
-
$
$1,200
-
$
TOTAL RECOMMENDED Savings:
$44,053
Cost:
$7,495
$667 25,155 $727 75 $21,259 2,019 $200 - $21,200 - $667
25,155
kWh
$727
75
kW-months/year
$21,259
2,019
MMBtu
$200
-
$
$21,200
-
$
TOTAL IMPLEMENTED Savings:
$2,861
Cost:
$1,995
$667 25,155 $727 75 $67 6 $200 - $1,200 - $667
25,155
kWh
$727
75
kW-months/year
$67
6
MMBtu
$200
-
$
$1,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material