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IAC Assessment: NC0347
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IAC Assessment: NC0347
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IAC Center North Carolina State
Assessment Year 2006
Principal Product Automotive catalysts
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 115
Plant Area (Sq.Ft.) 98,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $469,472 7,079,700 kWh $0.07
Electricity Demand $35,508 15,046 kW-months/year $2.36
Electricity Fees $17,896 - $ -
Natural Gas $531,836 42,360 MMBtu $12.56
TOTAL ENERGY COSTS $1,054,712
RECOMMENDED SAVINGS* $30,738 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,404
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$6,708
Cost:
-
$6,299 86,579 $409 173 - - - - $6,299
86,579
kWh
$409
173
kW-months/year
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,347
Cost:
$100
$6,805 93,540 $442 187 $(-600) - $(-300) - $6,805
93,540
kWh
$442
187
kW-months/year
$(-600)
-
$
$(-300)
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,895
Cost:
$3,400
$3,658 50,280 $237 101 - - - - $3,658
50,280
kWh
$237
101
kW-months/year
-
-
$
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$10,125
Cost:
$22,000
$8,476 116,511 $1,649 698 - - - - $8,476
116,511
kWh
$1,649
698
kW-months/year
-
-
$
-
-
$
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$2,239
Cost:
$5,000
$2,239 30,780 - - - - - - $2,239
30,780
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$95
Cost:
$165
$95 1,315 - - - - - - $95
1,315
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,060
Cost:
$5,000
$995 13,680 $65 27 - - - - $995
13,680
kWh
$65
27
kW-months/year
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$269
Cost:
$283
$244 3,351 $25 11 - - - - $244
3,351
kWh
$25
11
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$30,738
Cost:
$35,948
$28,811 396,036 $2,827 1,197 $(-600) - $(-300) - $28,811
396,036
kWh
$2,827
1,197
kW-months/year
$(-600)
-
$
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$28,404
Cost:
$30,783
$26,477 363,941 $2,827 1,197 $(-600) - $(-300) - $26,477
363,941
kWh
$2,827
1,197
kW-months/year
$(-600)
-
$
$(-300)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost