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IAC Assessment: NC0348
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IAC Assessment: NC0348
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IAC Center North Carolina State
Assessment Year 2006
Principal Product Industrial chemicals
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 130
Plant Area (Sq.Ft.) 50,000
Annual Production 44,760,000 Pounds
Production Hrs. Annual 8,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $684,847 20,493,765 kWh $0.03
Electricity Demand $487,540 32,979 kW-months/year $14.78
Electricity Fees $6,000 - $ -
Fuel Oil #6 $289,410 44,506 MMBtu $6.50
TOTAL ENERGY COSTS $1,467,797
RECOMMENDED SAVINGS* $573,164 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #6 Administrative Changes Increase in Production Electricity Usage Electricity Demand Fuel Oil #6 Administrative Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$98,735
Cost:
$59,350
- - - - $98,735 12,342 - - - - -
-
kWh
-
-
kW-months/year
$98,735
12,342
MMBtu
-
-
$
-
-
%
02: 2.2615 CLEAN CONDENSER TUBES Savings:
$123,800
Cost:
$5,000
$(-2,356) (-3,600) - - $(-2,327) (-291) $(-60,648) - $189,131 - $(-2,356)
(-3,600)
kWh
-
-
kW-months/year
$(-2,327)
(-291)
MMBtu
$(-60,648)
-
$
$189,131
-
%
03: 4.113 INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT Savings:
$315,779
Cost:
$167,000
- - $(-57,827) (-862,121) $(-4,656) (-582) - - $378,262 - -
-
kWh
$(-57,827)
(-862,121)
kW-months/year
$(-4,656)
(-582)
MMBtu
-
-
$
$378,262
-
%
04: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$23,395
Cost:
$10,000
- - - - $23,395 2,924 - - - - -
-
kWh
-
-
kW-months/year
$23,395
2,924
MMBtu
-
-
$
-
-
%
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,998
Cost:
$7,650
- - - - $8,998 1,125 - - - - -
-
kWh
-
-
kW-months/year
$8,998
1,125
MMBtu
-
-
$
-
-
%
06: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$2,457
Cost:
$2,420
- - - - $2,457 307 - - - - -
-
kWh
-
-
kW-months/year
$2,457
307
MMBtu
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$573,164
Cost:
$251,420
$(-2,356) (-3,600) $(-57,827) (-862,121) $126,602 15,825 $(-60,648) - $567,393 - $(-2,356)
(-3,600)
kWh
$(-57,827)
(-862,121)
kW-months/year
$126,602
15,825
MMBtu
$(-60,648)
-
$
$567,393
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Fuel Oil #6 Administrative Changes Increase in Production Electricity Usage Electricity Demand Fuel Oil #6 Administrative Changes Increase in Production