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IAC Assessment: NC0351
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IAC Assessment: NC0351
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IAC Center North Carolina State
Assessment Year 2006
Principal Product Cases of Cigars
NAICS 312230 - Tobacco Manufacturing
SIC 2120 -
Sales $1,000,000-$5,000,000
# of Employees 45
Plant Area (Sq.Ft.) 55,000
Annual Production 84,000 Pieces
Production Hrs. Annual 2,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $51,027 1,163,600 kWh $0.04
Electricity Demand $56,745 5,053 kW-months/year $11.23
Natural Gas $17,850 1,183 MMBtu $15.09
TOTAL ENERGY COSTS $125,622
RECOMMENDED SAVINGS* $9,844 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,677
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,660
Cost:
$9,688
- - - - $2,660 176 - - - - -
-
kWh
-
-
kW-months/year
$2,660
176
MMBtu
-
-
$
-
-
$
02: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$1,147
Cost:
$2,800
- - - - $1,147 76 - - - - -
-
kWh
-
-
kW-months/year
$1,147
76
MMBtu
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,475
Cost:
$4,243
- - - - $2,475 164 - - - - -
-
kWh
-
-
kW-months/year
$2,475
164
MMBtu
-
-
$
-
-
$
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$885
Cost:
$1,000
$885 17,530 - - - - - - - - $885
17,530
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$484
Cost:
$100
$465 9,200 $619 55 - - $(-300) - $(-300) - $465
9,200
kWh
$619
55
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-300)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,135
Cost:
$1,000
$913 18,094 $1,222 109 - - - - - - $913
18,094
kWh
$1,222
109
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$58
Cost:
$39
$19 387 $39 3 - - - - - - $19
387
kWh
$39
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$9,844
Cost:
$18,870
$2,282 45,211 $1,880 167 $6,282 416 $(-300) - $(-300) - $2,282
45,211
kWh
$1,880
167
kW-months/year
$6,282
416
MMBtu
$(-300)
-
$
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$2,677
Cost:
$1,139
$1,397 27,681 $1,880 167 - - $(-300) - $(-300) - $1,397
27,681
kWh
$1,880
167
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-300)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost