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IAC Assessment: NC0352
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IAC Assessment: NC0352
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IAC Center North Carolina State
Assessment Year 2007
Principal Product Bricks
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3251 - Brick And Structural Clay Tile
Sales $5,000,000-$10,000,000
# of Employees 114
Plant Area (Sq.Ft.) 200,000
Annual Production 160,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $480,953 11,078,300 kWh $0.04
Electricity Demand $165,300 34,800 kW-months/year $4.75
Electricity Fees $9,418 - $ -
Natural Gas $4,512,828 461,477 MMBtu $9.78
TOTAL ENERGY COSTS $5,168,499
RECOMMENDED SAVINGS* $37,732 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,968
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$28,336
Cost:
$8,000
$28,336 652,921 - - - - - - - - $28,336
652,921
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,199
Cost:
$1,371
$1,043 24,027 $156 33 - - - - - - $1,043
24,027
kWh
$156
33
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,127
Cost:
$50
$4,456 102,667 $671 141 - - - - - - $4,456
102,667
kWh
$671
141
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$784
Cost:
$1,000
$399 9,198 $60 13 - - $210 - $115 - $399
9,198
kWh
$60
13
kW-months/year
-
-
MMBtu
$210
-
$
$115
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,565
Cost:
$4,000
- - - - $1,565 160 - - - - -
-
kWh
-
-
kW-months/year
$1,565
160
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$721
Cost:
$100
$1,671 38,491 $250 53 - - $(-600) - $(-600) - $1,671
38,491
kWh
$250
53
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-600)
-
$
TOTAL RECOMMENDED Savings:
$37,732
Cost:
$14,521
$35,905 827,304 $1,137 240 $1,565 160 $(-390) - $(-485) - $35,905
827,304
kWh
$1,137
240
kW-months/year
$1,565
160
MMBtu
$(-390)
-
$
$(-485)
-
$
TOTAL IMPLEMENTED Savings:
$34,968
Cost:
$9,150
$34,862 803,277 $981 207 - - $(-390) - $(-485) - $34,862
803,277
kWh
$981
207
kW-months/year
-
-
MMBtu
$(-390)
-
$
$(-485)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost