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IAC Assessment: NC0353
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IAC Assessment: NC0353
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IAC Center North Carolina State
Assessment Year 2007
Principal Product Knit products
NAICS 315190 - Other Apparel Knitting Mills
SIC 2259 - Knitting Mills, Nec
Sales $10,000,000-$50,000,000
# of Employees 275
Plant Area (Sq.Ft.) 250,000
Annual Production 10,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $678,202 14,296,000 kWh $0.05
Electricity Demand $393,109 34,943 kW-months/year $11.25
Electricity Fees $38,319 - $ -
Natural Gas $1,339,770 129,110 MMBtu $10.38
TOTAL ENERGY COSTS $2,449,400
RECOMMENDED SAVINGS* $45,125 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,125
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$17,011
Cost:
$10,953
$11,539 243,225 $5,472 486 - - - - - - $11,539
243,225
kWh
$5,472
486
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$9,457
Cost:
$1,526
- - - - $9,457 756 - - - - -
-
kWh
-
-
kW-months/year
$9,457
756
MMBtu
-
-
$
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$3,562
Cost:
$3,000
- - - - $3,562 343 - - - - -
-
kWh
-
-
kW-months/year
$3,562
343
MMBtu
-
-
$
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,308
Cost:
$2,000
$1,174 24,737 $1,134 101 - - - - - - $1,174
24,737
kWh
$1,134
101
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$654
Cost:
$100
$1,664 35,078 $790 70 - - $(-900) - $(-900) - $1,664
35,078
kWh
$790
70
kW-months/year
-
-
MMBtu
$(-900)
-
$
$(-900)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,078
Cost:
$20,770
$6,838 144,149 $3,240 288 - - - - - - $6,838
144,149
kWh
$3,240
288
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,055
Cost:
$712
$1,393 29,370 $662 59 - - - - - - $1,393
29,370
kWh
$662
59
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$45,125
Cost:
$39,061
$22,608 476,559 $11,298 1,004 $13,019 1,099 $(-900) - $(-900) - $22,608
476,559
kWh
$11,298
1,004
kW-months/year
$13,019
1,099
MMBtu
$(-900)
-
$
$(-900)
-
$
TOTAL IMPLEMENTED Savings:
$45,125
Cost:
$39,061
$22,608 476,559 $11,298 1,004 $13,019 1,099 $(-900) - $(-900) - $22,608
476,559
kWh
$11,298
1,004
kW-months/year
$13,019
1,099
MMBtu
$(-900)
-
$
$(-900)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost