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IAC Assessment: NC0364
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IAC Assessment: NC0364
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IAC Center North Carolina State
Assessment Year 2007
Principal Product Steel wire
NAICS 331222 - Steel Wire Drawing
SIC 3496 - Misc. Fabricated Wire Products
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 40,000
Annual Production 28,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $212,981 4,529,712 kWh $0.05
Electricity Demand $108,226 12,697 kW-months/year $8.52
Natural Gas $305,728 33,844 MMBtu $9.03
TOTAL ENERGY COSTS $626,935
RECOMMENDED SAVINGS* $165,537 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $104,537
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$51,254
Cost:
$6,000
- - - - $51,254 5,676 - - -
-
kWh
-
-
kW-months/year
$51,254
5,676
MMBtu
-
-
$
02: 4.2120 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$43,536
Cost:
$125,000
$(-7,043) (-150,000) $(-2,586) (-300) - - $53,165 - $(-7,043)
(-150,000)
kWh
$(-2,586)
(-300)
kW-months/year
-
-
MMBtu
$53,165
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,464
Cost:
$46,995
$12,964 276,120 $4,760 552 - - $(-260) - $12,964
276,120
kWh
$4,760
552
kW-months/year
-
-
MMBtu
$(-260)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,004
Cost:
$50
$2,197 46,800 $807 94 - - - - $2,197
46,800
kWh
$807
94
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$870
Cost:
$863
$637 13,568 $233 27 - - - - $637
13,568
kWh
$233
27
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$684
Cost:
$500
$498 10,601 $186 22 - - - - $498
10,601
kWh
$186
22
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2312 MINIMIZE NON-ESSENTIAL MATERIAL IN HEAT TREATMENT PROCESS Savings:
$48,725
Cost:
$133,600
- - - - $48,725 5,396 - - -
-
kWh
-
-
kW-months/year
$48,725
5,396
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$165,537
Cost:
$313,008
$9,253 197,089 $3,400 395 $99,979 11,072 $52,905 - $9,253
197,089
kWh
$3,400
395
kW-months/year
$99,979
11,072
MMBtu
$52,905
-
$
TOTAL IMPLEMENTED Savings:
$104,537
Cost:
$141,013
$3,332 70,969 $1,226 143 $99,979 11,072 - - $3,332
70,969
kWh
$1,226
143
kW-months/year
$99,979
11,072
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost