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IAC Assessment: NC0365
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IAC Assessment: NC0365
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IAC Center North Carolina State
Assessment Year 2007
Principal Product Shopping carts
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 300,000
Annual Production 260,000 Pieces
Production Hrs. Annual 6,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,824 2,047,200 kWh $0.05
Electricity Demand $75,980 7,015 kW-months/year $10.83
Electricity Fees $2,654 - $ -
Natural Gas $230,435 18,518 MMBtu $12.44
TOTAL ENERGY COSTS $408,893
RECOMMENDED SAVINGS* $62,162 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,329
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7314 REDUCE VENTILATION AIR Savings:
$11,968
Cost:
$28,000
$(-634) (-15,365) $(-338) (-26) $13,500 2,812 - - $(-560) - $(-634)
(-15,365)
kWh
$(-338)
(-26)
kW-months/year
$13,500
2,812
MMBtu
-
-
$
$(-560)
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$11,898
Cost:
$7,000
$7,314 177,227 $4,584 354 - - - - - - $7,314
177,227
kWh
$4,584
354
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,542
Cost:
$100
$1,930 46,771 $1,212 94 - - $(-300) - $(-300) - $1,930
46,771
kWh
$1,212
94
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-300)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,833
Cost:
$71,577
$17,356 420,552 $10,892 841 - - - - $(-3,415) - $17,356
420,552
kWh
$10,892
841
kW-months/year
-
-
MMBtu
-
-
$
$(-3,415)
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,788
Cost:
$50
$2,941 91,280 $1,847 143 - - - - - - $2,941
91,280
kWh
$1,847
143
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,133
Cost:
$12,000
- - $6,133 355 - - - - - - -
-
kWh
$6,133
355
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$62,162
Cost:
$118,727
$28,907 720,465 $24,330 1,761 $13,500 2,812 $(-300) - $(-4,275) - $28,907
720,465
kWh
$24,330
1,761
kW-months/year
$13,500
2,812
MMBtu
$(-300)
-
$
$(-4,275)
-
$
TOTAL IMPLEMENTED Savings:
$37,329
Cost:
$47,150
$11,551 299,913 $13,438 920 $13,500 2,812 $(-300) - $(-860) - $11,551
299,913
kWh
$13,438
920
kW-months/year
$13,500
2,812
MMBtu
$(-300)
-
$
$(-860)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost