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IAC Assessment: NC0366
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IAC Assessment: NC0366
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IAC Center North Carolina State
Assessment Year 2007
Principal Product Cookies and pastas
NAICS 311821 - Cookie and Cracker Manufacturing
SIC 2052 - Cookies And Crackers
Sales $50,000,000-$100,000,000
# of Employees 571
Plant Area (Sq.Ft.) 222,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 4,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $864,241 21,581,100 kWh $0.04
Electricity Demand $539,188 41,923 kW-months/year $12.86
Electricity Fees $16,152 - $ -
Natural Gas $798,367 96,889 MMBtu $8.24
TOTAL ENERGY COSTS $2,217,948
RECOMMENDED SAVINGS* $244,552 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $83,727
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$81,321
Cost:
$400,000
$2,901 72,243 $2,818 218 $75,602 9,175 - - $2,901
72,243
kWh
$2,818
218
kW-months/year
$75,602
9,175
MMBtu
-
-
Tgal
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$61,491
Cost:
$250,000
$(-20,361) (-507,000) $(-13,131) (-1,014) $94,983 11,527 - - $(-20,361)
(-507,000)
kWh
$(-13,131)
(-1,014)
kW-months/year
$94,983
11,527
MMBtu
-
-
Tgal
03: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$18,013
Cost:
$60,000
- - - - $18,013 2,186 - - -
-
kWh
-
-
kW-months/year
$18,013
2,186
MMBtu
-
-
Tgal
04: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$71,297
Cost:
$280,000
- - - - $71,297 8,653 - - -
-
kWh
-
-
kW-months/year
$71,297
8,653
MMBtu
-
-
Tgal
05: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$12,430
Cost:
$12,000
- - - - $9,251 1,123 $3,179 637,000 -
-
kWh
-
-
kW-months/year
$9,251
1,123
MMBtu
$3,179
637,000
Tgal
TOTAL RECOMMENDED Savings:
$244,552
Cost:
$1,002,000
$(-17,460) (-434,757) $(-10,313) (-796) $269,146 32,664 $3,179 637,000 $(-17,460)
(-434,757)
kWh
$(-10,313)
(-796)
kW-months/year
$269,146
32,664
MMBtu
$3,179
637,000
Tgal
TOTAL IMPLEMENTED Savings:
$83,727
Cost:
$292,000
- - - - $80,548 9,776 $3,179 637,000 -
-
kWh
-
-
kW-months/year
$80,548
9,776
MMBtu
$3,179
637,000
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal