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IAC Assessment: NC0370
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IAC Assessment: NC0370
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IAC Center North Carolina State
Assessment Year 2007
Principal Product Blood based pharmaceuticals
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales >$500,000,000
# of Employees 2,000
Plant Area (Sq.Ft.) 1,000,000
Annual Production 529 Thousand Gallons
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,159,558 87,519,065 kWh $0.04
Electricity Demand $2,253,277 145,683 kW-months/year $15.47
Electricity Fees $173,593 - $ -
Natural Gas $2,789,023 343,946 MMBtu $8.11
TOTAL ENERGY COSTS $8,375,451
RECOMMENDED SAVINGS* $423,073 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$30,975
Cost:
$65,000
- - - - $30,975 3,819 - - - - -
-
kWh
-
-
kW-months/year
$30,975
3,819
MMBtu
-
-
$
-
-
Tgal
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$43,809
Cost:
$17,100
- - - - $42,626 5,256 - - $1,183 - -
-
kWh
-
-
kW-months/year
$42,626
5,256
MMBtu
-
-
$
$1,183
-
Tgal
03: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$48,420
Cost:
$25,000
- - - - $48,310 5,957 - - $110 - -
-
kWh
-
-
kW-months/year
$48,310
5,957
MMBtu
-
-
$
$110
-
Tgal
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$27,567
Cost:
$74,816
- - - - $27,567 3,399 - - - - -
-
kWh
-
-
kW-months/year
$27,567
3,399
MMBtu
-
-
$
-
-
Tgal
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$45,052
Cost:
$88,200
$(-18,152) (-502,824) $(-9,657) (-689) $72,861 8,984 - - - - $(-18,152)
(-502,824)
kWh
$(-9,657)
(-689)
kW-months/year
$72,861
8,984
MMBtu
-
-
$
-
-
Tgal
06: 3.4151 MINIMIZE WATER USAGE Savings:
$74,891
Cost:
$121,780
$(-2,596) (-71,920) $(-1,381) (-99) - - $66,415 - $12,453 - $(-2,596)
(-71,920)
kWh
$(-1,381)
(-99)
kW-months/year
-
-
MMBtu
$66,415
-
$
$12,453
-
Tgal
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$87,257
Cost:
$136,000
$(-12,682) (-351,300) $(-6,746) (-481) $106,685 13,155 - - - - $(-12,682)
(-351,300)
kWh
$(-6,746)
(-481)
kW-months/year
$106,685
13,155
MMBtu
-
-
$
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$48,768
Cost:
$120,500
$37,316 1,033,680 $19,852 1,416 - - $(-8,400) - - - $37,316
1,033,680
kWh
$19,852
1,416
kW-months/year
-
-
MMBtu
$(-8,400)
-
$
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,690
Cost:
$50
$6,325 175,200 $3,365 240 - - - - - - $6,325
175,200
kWh
$3,365
240
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,644
Cost:
$7,240
$4,337 120,137 $2,307 165 - - - - - - $4,337
120,137
kWh
$2,307
165
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$423,073
Cost:
$655,686
$14,548 402,973 $7,740 552 $329,024 40,570 $58,015 - $13,746 - $14,548
402,973
kWh
$7,740
552
kW-months/year
$329,024
40,570
MMBtu
$58,015
-
$
$13,746
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption