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IAC Assessment: NC0371
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IAC Assessment: NC0371
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IAC Center North Carolina State
Assessment Year 2008
Principal Product Fiber optic cable
NAICS 335921 - Fiber Optic Cable Manufacturing
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 400,000
Annual Production 315,028 Thousand Feet
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $656,729 22,654,800 kWh $0.03
Electricity Demand $377,326 40,451 kW-months/year $9.33
Electricity Fees $77,120 - $ -
TOTAL ENERGY COSTS $1,111,175
RECOMMENDED SAVINGS* $276,853 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,009
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost
$ kWh $ kW-months/year $ $
01: 2.7271 REPLACE ELECTRIC REHEAT WITH HEAT PIPES Savings:
$215,106
Cost:
$219,000
$154,403 5,326,080 $60,703 7,296 - - $154,403
5,326,080
kWh
$60,703
7,296
kW-months/year
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$444
Cost:
$100
$319 11,003 $125 15 - - $319
11,003
kWh
$125
15
kW-months/year
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$15,277
Cost:
$17,280
$9,706 334,800 $5,571 670 - - $9,706
334,800
kWh
$5,571
670
kW-months/year
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,923
Cost:
$4,350
$1,855 63,976 $1,068 128 - - $1,855
63,976
kWh
$1,068
128
kW-months/year
-
-
$
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,415
Cost:
$2,000
$2,415 83,300 - - - - $2,415
83,300
kWh
-
-
kW-months/year
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,037
Cost:
$2,000
$1,847 63,708 $1,190 182 - - $1,847
63,708
kWh
$1,190
182
kW-months/year
-
-
$
07: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$2,143
Cost:
$10,000
$1,477 50,938 $666 102 - - $1,477
50,938
kWh
$666
102
kW-months/year
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$998
Cost:
-
- - $998 120 - - -
-
kWh
$998
120
kW-months/year
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$288
Cost:
$485
$203 7,000 $85 10 - - $203
7,000
kWh
$85
10
kW-months/year
-
-
$
10: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$28,534
Cost:
$85,000
$(-4,870) (-168,000) $(-2,796) (-336) $36,200 - $(-4,870)
(-168,000)
kWh
$(-2,796)
(-336)
kW-months/year
$36,200
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$5,688
Cost:
$13,149
$3,614 124,653 $2,074 249 - - $3,614
124,653
kWh
$2,074
249
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$276,853
Cost:
$353,364
$170,969 5,897,458 $69,684 8,436 $36,200 - $170,969
5,897,458
kWh
$69,684
8,436
kW-months/year
$36,200
-
$
TOTAL IMPLEMENTED Savings:
$16,009
Cost:
$17,865
$10,228 352,803 $5,781 695 - - $10,228
352,803
kWh
$5,781
695
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost