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IAC Assessment: NC0380
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IAC Assessment: NC0380
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IAC Center North Carolina State
Assessment Year 2008
Principal Product Parts for construction equipment
NAICS 333120 - Construction Machinery Manufacturing
SIC 3531 - Construction Machinery
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 98,500
Annual Production 15,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $271,835 5,936,625 kWh $0.05
Electricity Demand $106,145 12,662 kW-months/year $8.38
Electricity Fees $129,509 - $ -
TOTAL ENERGY COSTS $507,489
RECOMMENDED SAVINGS* $294,176 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,147
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$8,150
Cost:
$8,000
- - - - $8,150 1,000 - - - - - - -
-
kWh
-
-
kW-months/year
$8,150
1,000
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,853
Cost:
$4,500
- - - - $9,853 1,209 - - - - - - -
-
kWh
-
-
kW-months/year
$9,853
1,209
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$864
Cost:
$100
$1,352 29,520 $412 49 - - $(-600) - - - $(-300) - $1,352
29,520
kWh
$412
49
kW-months/year
-
-
MMBtu
$(-600)
-
$
-
-
$
$(-300)
-
$
04: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$168,000
Cost:
$120,000
- - - - - - $88,000 - $80,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$88,000
-
$
$80,000
-
$
-
-
$
05: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$89,762
Cost:
$37,500
- - $(-6,238) (-98,597) - - $96,000 - - - - - -
-
kWh
$(-6,238)
(-98,597)
kW-months/year
-
-
MMBtu
$96,000
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,126
Cost:
$91,580
$17,619 384,768 $5,374 641 - - - - - - $(-6,867) - $17,619
384,768
kWh
$5,374
641
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$(-6,867)
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$138
Cost:
$980
$106 2,307 $32 4 - - - - - - - - $106
2,307
kWh
$32
4
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,283
Cost:
$1,540
$983 21,476 $300 36 - - - - - - - - $983
21,476
kWh
$300
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$294,176
Cost:
$264,200
$20,060 438,071 $(-120) (-97,867) $18,003 2,209 $183,400 - $80,000 - $(-7,167) - $20,060
438,071
kWh
$(-120)
(-97,867)
kW-months/year
$18,003
2,209
MMBtu
$183,400
-
$
$80,000
-
$
$(-7,167)
-
$
TOTAL IMPLEMENTED Savings:
$2,147
Cost:
$1,640
$2,335 50,996 $712 85 - - $(-600) - - - $(-300) - $2,335
50,996
kWh
$712
85
kW-months/year
-
-
MMBtu
$(-600)
-
$
-
-
$
$(-300)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost