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IAC Assessment: NC0381
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IAC Assessment: NC0381
IAC Center North Carolina State
Assessment Year 2008
Principal Product Industrial work clothing
NAICS 315220 - Men’s and Boys’ Cut and Sew Apparel Manufacturing
SIC 2326 - Men's and Boys' Work Clothing
Sales $10,000,000-$50,000,000
# of Employees 128
Plant Area (Sq.Ft.) 36,900
Annual Production 9,300,000 Pounds
Production Hrs. Annual 4,800
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $90,897 1,301,477 kWh $0.07
Electricity Demand $19,372 3,595 kW-months/year $5.39
Electricity Fees $1,711 - $ -
LPG $406,434 28,949 MMBtu $14.04
TOTAL ENERGY COSTS $518,414
RECOMMENDED SAVINGS* $128,553 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,668
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$80,420
Cost:
$183,000
$(-23,319) (-334,080) $(-4,501) (-835) - - $123,240 6,000 - - $(-15,000) - - - $(-23,319)
(-334,080)
kWh
$(-4,501)
(-835)
kW-months/year
-
-
MMBtu
$123,240
6,000
MMBtu
-
-
$
$(-15,000)
-
$
-
-
$
02: 2.1224 REPLACE BOILER Savings:
$34,528
Cost:
$60,000
- - - - $34,528 1,681 - - - - - - - - -
-
kWh
-
-
kW-months/year
$34,528
1,681
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$1,430
Cost:
$800
- - - - - - $1,430 70 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,430
70
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,224
Cost:
$1,030
- - - - - - $1,224 60 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,224
60
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$998
Cost:
$500
- - - - - - $998 49 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$998
49
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,183
Cost:
$4,900
- - - - - - $6,183 301 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,183
301
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,016
Cost:
$100
$1,626 23,296 $290 54 - - - - $(-600) - - - $(-300) - $1,626
23,296
kWh
$290
54
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-600)
-
$
-
-
$
$(-300)
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,562
Cost:
$1,472
$1,325 18,987 $237 44 - - - - - - - - - - $1,325
18,987
kWh
$237
44
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,192
Cost:
$1,540
$999 14,317 $193 36 - - - - - - - - - - $999
14,317
kWh
$193
36
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$128,553
Cost:
$253,342
$(-19,369) (-277,480) $(-3,781) (-701) $34,528 1,681 $133,075 6,480 $(-600) - $(-15,000) - $(-300) - $(-19,369)
(-277,480)
kWh
$(-3,781)
(-701)
kW-months/year
$34,528
1,681
MMBtu
$133,075
6,480
MMBtu
$(-600)
-
$
$(-15,000)
-
$
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$4,668
Cost:
$2,430
$1,626 23,296 $290 54 - - $3,652 179 $(-600) - - - $(-300) - $1,626
23,296
kWh
$290
54
kW-months/year
-
-
MMBtu
$3,652
179
MMBtu
$(-600)
-
$
-
-
$
$(-300)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost