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IAC Assessment: NC0384
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IAC Assessment: NC0384
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IAC Center North Carolina State
Assessment Year 2008
Principal Product Corrugated packaging materials
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 147,000
Annual Production 18,000,000 Pounds
Production Hrs. Annual 4,160
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $114,187 2,344,708 kWh $0.05
Electricity Demand $21,125 6,881 kW-months/year $3.07
Electricity Fees $7,575 - $ -
Natural Gas $156,556 13,894 MMBtu $11.27
TOTAL ENERGY COSTS $299,443
RECOMMENDED SAVINGS* $25,642 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,285
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,481
Cost:
$5,000
- - - - $10,481 776 - - - - -
-
kWh
-
-
kW-months/year
$10,481
776
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,352
Cost:
$100
$4,156 85,342 $756 246 - - $(-1,200) - $(-360) - $4,156
85,342
kWh
$756
246
kW-months/year
-
-
MMBtu
$(-1,200)
-
$
$(-360)
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,929
Cost:
$7,700
$3,325 68,274 $604 197 - - - - - - $3,325
68,274
kWh
$604
197
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,428
Cost:
$3,142
$1,208 24,815 $220 72 - - - - - - $1,208
24,815
kWh
$220
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,068
Cost:
$271
- - - - $1,068 81 - - - - -
-
kWh
-
-
kW-months/year
$1,068
81
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,272
Cost:
$5,000
$4,207 86,395 $766 249 - - $(-1,068) - $367 - $4,207
86,395
kWh
$766
249
kW-months/year
-
-
MMBtu
$(-1,068)
-
$
$367
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,112
Cost:
$500
$941 19,323 $171 56 - - - - - - $941
19,323
kWh
$171
56
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$25,642
Cost:
$21,713
$13,837 284,149 $2,517 820 $11,549 857 $(-2,268) - $7 - $13,837
284,149
kWh
$2,517
820
kW-months/year
$11,549
857
MMBtu
$(-2,268)
-
$
$7
-
$
TOTAL IMPLEMENTED Savings:
$20,285
Cost:
$10,871
$9,304 191,060 $1,693 551 $11,549 857 $(-2,268) - $7 - $9,304
191,060
kWh
$1,693
551
kW-months/year
$11,549
857
MMBtu
$(-2,268)
-
$
$7
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost