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IAC Assessment: NC0388
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IAC Assessment: NC0388
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IAC Center North Carolina State
Assessment Year 2009
Principal Product Blow molded plastic parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 80,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 8,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $284,932 9,139,780 kWh $0.03
Electricity Demand $142,834 17,763 kW-months/year $8.04
Electricity Fees $6,915 - $ -
Natural Gas $31,252 2,274 MMBtu $13.74
TOTAL ENERGY COSTS $465,933
RECOMMENDED SAVINGS* $16,917 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,048
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,869
Cost:
$25,000
$3,640 110,990 $1,229 155 - - - - - - $3,640
110,990
kWh
$1,229
155
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$400
Cost:
$10,000
- - - - $400 29 - - - - -
-
kWh
-
-
kW-months/year
$400
29
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,091
Cost:
$100
$1,264 38,528 $427 54 - - $(-300) - $(-300) - $1,264
38,528
kWh
$427
54
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-300)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,810
Cost:
-
$3,161 96,382 $1,327 167 - - $(-1,032) - $354 - $3,161
96,382
kWh
$1,327
167
kW-months/year
-
-
MMBtu
$(-1,032)
-
$
$354
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$99
Cost:
$150
$74 2,248 $25 3 - - - - - - $74
2,248
kWh
$25
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$995
Cost:
$160
$99 3,008 $72 9 - - $619 - $205 - $99
3,008
kWh
$72
9
kW-months/year
-
-
MMBtu
$619
-
$
$205
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$5,653
Cost:
$8,935
$4,226 128,834 $1,427 180 - - - - - - $4,226
128,834
kWh
$1,427
180
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$16,917
Cost:
$44,345
$12,464 379,990 $4,507 568 $400 29 $(-713) - $259 - $12,464
379,990
kWh
$4,507
568
kW-months/year
$400
29
MMBtu
$(-713)
-
$
$259
-
$
TOTAL IMPLEMENTED Savings:
$12,048
Cost:
$19,345
$8,824 269,000 $3,278 413 $400 29 $(-713) - $259 - $8,824
269,000
kWh
$3,278
413
kW-months/year
$400
29
MMBtu
$(-713)
-
$
$259
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost