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IAC Assessment: NC0389
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IAC Assessment: NC0389
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IAC Center North Carolina State
Assessment Year 2009
Principal Product Printing sleeves
NAICS 333244 - Printing Machinery and Equipment Manufacturing
SIC 3555 - Printing Trades Machinery
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 88,000
Annual Production 100,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $226,281 6,846,331 kWh $0.03
Electricity Demand $131,821 15,067 kW-months/year $8.75
Electricity Fees $7,851 - $ -
Natural Gas $60,725 4,490 MMBtu $13.52
TOTAL ENERGY COSTS $426,678
RECOMMENDED SAVINGS* $21,509 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $958
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,752
Cost:
$54,282
$17,343 379,320 $2,178 758 - - $(-3,379) - $610 - $17,343
379,320
kWh
$2,178
758
kW-months/year
-
-
MMBtu
$(-3,379)
-
$
$610
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,172
Cost:
$4,300
- - - - $3,172 250 - - - - -
-
kWh
-
-
kW-months/year
$3,172
250
MMBtu
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$627
Cost:
-
$557 12,180 $70 24 - - - - - - $557
12,180
kWh
$70
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$387
Cost:
$100
$859 18,787 $108 28 - - $(-400) - $(-180) - $859
18,787
kWh
$108
28
kW-months/year
-
-
MMBtu
$(-400)
-
$
$(-180)
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$571
Cost:
$892
$507 11,079 $64 22 - - - - - - $507
11,079
kWh
$64
22
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$21,509
Cost:
$59,574
$19,266 421,366 $2,420 832 $3,172 250 $(-3,779) - $430 - $19,266
421,366
kWh
$2,420
832
kW-months/year
$3,172
250
MMBtu
$(-3,779)
-
$
$430
-
$
TOTAL IMPLEMENTED Savings:
$958
Cost:
$992
$1,366 29,866 $172 50 - - $(-400) - $(-180) - $1,366
29,866
kWh
$172
50
kW-months/year
-
-
MMBtu
$(-400)
-
$
$(-180)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost