Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | North Carolina State |
|---|---|
| Assessment Year | 2009 |
| Principal Product | Powdered aluminum parts |
| NAICS | 331314 - Secondary Smelting and Alloying of Aluminum |
| SIC | 3399 - Primary Metal Products, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 56 |
| Plant Area (Sq.Ft.) | 66,000 |
| Annual Production | 23,500,000 Pieces |
| Production Hrs. Annual | 6,000 |
| Location (State) | NC |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $88,235 | 2,871,340 | kWh | $0.03 |
| Electricity Demand | $61,037 | 7,271 | kW-months/year | $8.39 |
| Electricity Fees | $2,887 | - | $ | - |
| Natural Gas | $96,809 | 7,018 | MMBtu | $13.79 |
| TOTAL ENERGY COSTS | $248,968 | |||
| RECOMMENDED SAVINGS* | $112,857 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $27,162 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT |
Savings: $21,004 Cost: $50,000 |
$661 | 21,521 | $343 | 43 | - | - | $20,000 | - | - | - |
$661 21,521 kWh |
$343 43 kW-months/year |
- - MMBtu |
$20,000 - $ |
- - $ |
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| 02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $74,466 Cost: $220,000 |
- | - | - | - | $74,466 | 5,400 | - | - | - | - |
- - kWh |
- - kW-months/year |
$74,466 5,400 MMBtu |
- - $ |
- - $ |
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| 03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR |
Savings: $5,152 Cost: $23,000 |
$3,015 | 98,112 | $2,137 | 269 | - | - | - | - | - | - |
$3,015 98,112 kWh |
$2,137 269 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $3,938 Cost: $4,825 |
- | - | - | - | $3,938 | 286 | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,938 286 MMBtu |
- - $ |
- - $ |
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| 05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $315 Cost: $100 |
$339 | 11,040 | $176 | 22 | - | - | $(-200) | - | - | - |
$339 11,040 kWh |
$176 22 kW-months/year |
- - MMBtu |
$(-200) - $ |
- - $ |
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| 06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $2,139 Cost: $3,888 |
$1,409 | 45,840 | $730 | 92 | - | - | - | - | - | - |
$1,409 45,840 kWh |
$730 92 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $5,657 Cost: $33,097 |
$4,462 | 145,188 | $2,308 | 290 | - | - | - | - | $(-1,113) | - |
$4,462 145,188 kWh |
$2,308 290 kW-months/year |
- - MMBtu |
- - $ |
$(-1,113) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $186 Cost: $577 |
$127 | 4,140 | $66 | 8 | - | - | - | - | $(-7) | - |
$127 4,140 kWh |
$66 8 kW-months/year |
- - MMBtu |
- - $ |
$(-7) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $112,857 Cost: $335,487 |
$10,013 | 325,841 | $5,760 | 724 | $78,404 | 5,686 | $19,800 | - | $(-1,120) | - | $10,013 325,841 kWh |
$5,760 724 kW-months/year |
$78,404 5,686 MMBtu |
$19,800 - $ |
$(-1,120) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $27,162 Cost: $83,774 |
$5,589 | 181,889 | $2,893 | 363 | - | - | $19,800 | - | $(-1,120) | - | $5,589 181,889 kWh |
$2,893 363 kW-months/year |
- - MMBtu |
$19,800 - $ |
$(-1,120) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||