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IAC Assessment: NC0395
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IAC Assessment: NC0395
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IAC Center North Carolina State
Assessment Year 2009
Principal Product Drawn wire
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $1,000,000-$5,000,000
# of Employees 59
Plant Area (Sq.Ft.) 102,000
Annual Production 3,550,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $132,934 4,143,700 kWh $0.03
Electricity Demand $72,088 8,647 kW-months/year $8.34
Electricity Fees $7,055 - $ -
Natural Gas $187,058 13,596 MMBtu $13.76
TOTAL ENERGY COSTS $399,135
RECOMMENDED SAVINGS* $11,006 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,818
Cost:
$5,618
$2,510 78,229 $1,308 157 - - - - - - $2,510
78,229
kWh
$1,308
157
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,614
Cost:
$20,040
$2,820 87,912 $1,469 176 - - $(-962) - $287 - $2,820
87,912
kWh
$1,469
176
kW-months/year
-
-
MMBtu
$(-962)
-
$
$287
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$931
Cost:
-
$612 19,080 $319 38 - - - - - - $612
19,080
kWh
$319
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$207
Cost:
$100
$268 8,346 $139 17 - - $(-200) - - - $268
8,346
kWh
$139
17
kW-months/year
-
-
MMBtu
$(-200)
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,610
Cost:
$2,170
$1,069 32,400 $541 65 - - - - - - $1,069
32,400
kWh
$541
65
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$826
Cost:
$1,000
- - - - $826 60 - - - - -
-
kWh
-
-
kW-months/year
$826
60
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$11,006
Cost:
$28,928
$7,279 225,967 $3,776 453 $826 60 $(-1,162) - $287 - $7,279
225,967
kWh
$3,776
453
kW-months/year
$826
60
MMBtu
$(-1,162)
-
$
$287
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost