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IAC Assessment: NC0396
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IAC Assessment: NC0396
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IAC Center North Carolina State
Assessment Year 2009
Principal Product Conveyor rollers
NAICS 333922 - Conveyor and Conveying Equipment Manufacturing
SIC 3535 - Conveyors And Conveying Equipment
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 228,297
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,250
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $139,471 2,811,000 kWh $0.05
Electricity Demand $64,608 7,321 kW-months/year $8.83
Electricity Fees $3,040 - $ -
LPG $7,091 415 MMBtu $17.09
TOTAL ENERGY COSTS $214,210
RECOMMENDED SAVINGS* $150,997 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$76,612
Cost:
$275,318
$23,560 427,281 $13,052 1,563 - - - - $40,000 - $23,560
427,281
kWh
$13,052
1,563
kW-months/year
-
-
MMBtu
-
-
MMBtu
$40,000
-
$
02: 4.512 CONDENSE OPERATION INTO ONE BUILDING Savings:
$31,185
Cost:
$13,100
$20,537 362,468 $8,544 1,023 - - $2,104 123 - - $20,537
362,468
kWh
$8,544
1,023
kW-months/year
-
-
MMBtu
$2,104
123
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$37,090
Cost:
$83,137
$26,319 475,983 $11,222 1,344 - - - - $(-451) - $26,319
475,983
kWh
$11,222
1,344
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-451)
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$600
Cost:
$558
$600 10,585 - - - - - - - - $600
10,585
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$313
Cost:
$132
$102 1,800 $80 10 - - - - $131 - $102
1,800
kWh
$80
10
kW-months/year
-
-
MMBtu
-
-
MMBtu
$131
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,507
Cost:
-
$1,064 18,785 $443 53 - - - - - - $1,064
18,785
kWh
$443
53
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,690
Cost:
$5,306
- - - - $3,690 216 - - - - -
-
kWh
-
-
kW-months/year
$3,690
216
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$150,997
Cost:
$377,551
$72,182 1,296,902 $33,341 3,993 $3,690 216 $2,104 123 $39,680 - $72,182
1,296,902
kWh
$33,341
3,993
kW-months/year
$3,690
216
MMBtu
$2,104
123
MMBtu
$39,680
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas LPG Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Ancillary Material Cost