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IAC Assessment: NC0397
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IAC Assessment: NC0397
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IAC Center North Carolina State
Assessment Year 2010
Principal Product Magnet wire
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales $10,000,000-$50,000,000
# of Employees 30
Plant Area (Sq.Ft.) 56,500
Annual Production 6,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $129,024 1,362,800 kWh $0.09
Electricity Demand $83,407 6,762 kW-months/year $12.33
Electricity Fees $3,348 - $ -
Natural Gas $3,348 300 MMBtu $11.16
TOTAL ENERGY COSTS $219,127
RECOMMENDED SAVINGS* $20,579 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,203
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$12,960
Cost:
$17,280
$8,799 213,043 $4,161 292 - - - - - - - - $8,799
213,043
kWh
$4,161
292
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$712
Cost:
$1,000
$(-521) (-12,622) $(-247) (-17) $1,413 127 - - - - $67 - $(-521)
(-12,622)
kWh
$(-247)
(-17)
kW-months/year
$1,413
127
MMBtu
-
-
$
-
-
$
$67
-
Tgal
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,212
Cost:
$3,660
$823 79,668 $389 27 - - - - - - - - $823
79,668
kWh
$389
27
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$492
Cost:
$751
$331 8,019 $161 11 - - - - - - - - $331
8,019
kWh
$161
11
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,804
Cost:
$12,206
$3,213 77,789 $1,522 7 - - $(-877) - $946 - - - $3,213
77,789
kWh
$1,522
7
kW-months/year
-
-
MMBtu
$(-877)
-
$
$946
-
$
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$399
Cost:
$100
$399 9,650 - - - - - - - - - - $399
9,650
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$20,579
Cost:
$34,997
$13,044 375,547 $5,986 320 $1,413 127 $(-877) - $946 - $67 - $13,044
375,547
kWh
$5,986
320
kW-months/year
$1,413
127
MMBtu
$(-877)
-
$
$946
-
$
$67
-
Tgal
TOTAL IMPLEMENTED Savings:
$5,203
Cost:
$12,306
$3,612 87,439 $1,522 7 - - $(-877) - $946 - - - $3,612
87,439
kWh
$1,522
7
kW-months/year
-
-
MMBtu
$(-877)
-
$
$946
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption