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IAC Assessment: NC0398
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IAC Assessment: NC0398
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IAC Center North Carolina State
Assessment Year 2010
Principal Product Power tools
NAICS 333991 - Power-Driven Handtool Manufacturing
SIC 3546 - Power-driven Handtools
Sales >$500,000,000
# of Employees 2,000
Plant Area (Sq.Ft.) 500,000
Annual Production 3,240,000 Pieces
Production Hrs. Annual 8,760
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,980,028 45,390,896 kWh $0.04
Electricity Demand $1,148,860 81,329 kW-months/year $14.13
Electricity Fees $8,435 - $ -
Natural Gas $363,822 35,115 MMBtu $10.36
TOTAL ENERGY COSTS $3,501,145
RECOMMENDED SAVINGS* $215,286 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $135,418
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$35,525
Cost:
$20,000
$35,367 810,800 $158 13 - - - - - - $35,367
810,800
kWh
$158
13
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$68,552
Cost:
$57,900
$32,084 735,525 $24,114 2,025 $12,354 1,193 - - - - $32,084
735,525
kWh
$24,114
2,025
kW-months/year
$12,354
1,193
MMBtu
-
-
$
-
-
$
03: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$9,565
Cost:
$18,450
$6,976 159,922 $2,589 219 - - - - - - $6,976
159,922
kWh
$2,589
219
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,697
Cost:
$200
$7,782 178,404 $2,915 245 - - $(-4,800) - $(-1,200) - $7,782
178,404
kWh
$2,915
245
kW-months/year
-
-
MMBtu
$(-4,800)
-
$
$(-1,200)
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,751
Cost:
$14,000
- - - - $1,751 169 - - - - -
-
kWh
-
-
kW-months/year
$1,751
169
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,554
Cost:
$1,205
$825 18,921 $729 61 - - - - - - $825
18,921
kWh
$729
61
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$93,642
Cost:
$225,498
$67,206 1,540,726 $25,138 2,111 - - $(-16,184) - $17,482 - $67,206
1,540,726
kWh
$25,138
2,111
kW-months/year
-
-
MMBtu
$(-16,184)
-
$
$17,482
-
$
TOTAL RECOMMENDED Savings:
$215,286
Cost:
$337,253
$150,240 3,444,298 $55,643 4,674 $14,105 1,362 $(-20,984) - $16,282 - $150,240
3,444,298
kWh
$55,643
4,674
kW-months/year
$14,105
1,362
MMBtu
$(-20,984)
-
$
$16,282
-
$
TOTAL IMPLEMENTED Savings:
$135,418
Cost:
$246,903
$111,180 2,548,851 $28,940 2,430 - - $(-20,984) - $16,282 - $111,180
2,548,851
kWh
$28,940
2,430
kW-months/year
-
-
MMBtu
$(-20,984)
-
$
$16,282
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost