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IAC Assessment: NC0399
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IAC Assessment: NC0399
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IAC Center North Carolina State
Assessment Year 2010
Principal Product Rubber molded goods
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 81,800
Annual Production 17,000,000 Units
Production Hrs. Annual 6,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $128,280 53,264,000 kWh $0.00
Electricity Demand $212,035 14,166 kW-months/year $14.97
Natural Gas $510,278 49,185 MMBtu $10.37
TOTAL ENERGY COSTS $850,593
RECOMMENDED SAVINGS* $98,323 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $51,119
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,597
Cost:
$100
$1,597 41,485 - - - - - - - - $1,597
41,485
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$330
Cost:
$200
$445 11,548 $305 23 - - $(-300) - $(-120) - $445
11,548
kWh
$305
23
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-120)
-
$
03: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$40,261
Cost:
-
$(-172) (-4,476) $(-119) (-9) $40,552 4,020 - - - - $(-172)
(-4,476)
kWh
$(-119)
(-9)
kW-months/year
$40,552
4,020
MMBtu
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,429
Cost:
$5,438
- - - - $1,429 142 - - - - -
-
kWh
-
-
kW-months/year
$1,429
142
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,471
Cost:
-
$10,769 279,720 $7,418 559 - - $(-1,020) - $304 - $10,769
279,720
kWh
$7,418
559
kW-months/year
-
-
MMBtu
$(-1,020)
-
$
$304
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$7,151
Cost:
$23,576
$4,233 109,952 $2,918 220 - - - - - - $4,233
109,952
kWh
$2,918
220
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$6,943
Cost:
$8,852
$(-187) (-4,849) $(-128) (-10) $7,258 720 - - - - $(-187)
(-4,849)
kWh
$(-128)
(-10)
kW-months/year
$7,258
720
MMBtu
-
-
$
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,744
Cost:
$1,550
- - - - $4,744 471 - - - - -
-
kWh
-
-
kW-months/year
$4,744
471
MMBtu
-
-
$
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$16,805
Cost:
$6,000
- - - - $16,805 1,667 - - - - -
-
kWh
-
-
kW-months/year
$16,805
1,667
MMBtu
-
-
$
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,592
Cost:
$2,600
$136 3,535 - - $1,456 144 - - - - $136
3,535
kWh
-
-
kW-months/year
$1,456
144
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$98,323
Cost:
$48,316
$16,821 436,915 $10,394 783 $72,244 7,164 $(-1,320) - $184 - $16,821
436,915
kWh
$10,394
783
kW-months/year
$72,244
7,164
MMBtu
$(-1,320)
-
$
$184
-
$
TOTAL IMPLEMENTED Savings:
$51,119
Cost:
$39,464
$17,180 446,240 $10,641 802 $24,434 2,424 $(-1,320) - $184 - $17,180
446,240
kWh
$10,641
802
kW-months/year
$24,434
2,424
MMBtu
$(-1,320)
-
$
$184
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost